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rootiest ba248e908d add other file formats for BOM 2026-04-22 00:27:49 -04:00
rootiest a2c2183a82 update BOM formatting 2026-04-22 00:27:37 -04:00
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# Voron Cascade BOM and Tools
# Table of Contents
### BOM
- [BOM](#bom)
- [Printed & Machined Parts](#printed--&-machined-parts)
- [Recommended Tools](#recommended-tools)
# BOM
## Required Tools
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| Required Tools | | |
| 600mm (24”) straight edge or level (ruler if no other choice) | | 1 |
| 300mm (12”) metal machinist scale | Both inch and metric scales | 1 |
| 150mm (6”) calipers, preferably digital | 200mm / 8" as upgrade | 1 |
@@ -12,30 +17,223 @@
| 75mm (3”) machinist square, also 150mm (6”) if available. | Set of 4 | 1 |
| 123 blocks | with holes | 2 |
| Step drill up to 1" / 25mm | | 1 |
| | | |
| Main Frame | | |
## Main Frame
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| 3030, 440mm, both ends tapped | HFSB6-3030-440-TPW | 2 |
| 3060, 410mm, both ends tapped | HFSB6-3060-410-TPW | 2 |
| 3060, 295mm, both ends tapped, counterbores | HFSB6-3060-295-TPW-Z8-YA15-YB45-YC140-YD170 | 2 |
| 3060, 410mm, both ends tapped, counterbores | HFSB6-3060-410-TPW-Z8-YA120-YB290 | 2 |
| 3060, 500mm, both ends tapped, counterbores | HFSB6-3060-500-TPW-Z8-XA120-XB150-YA15-YB485 | 1 |
| 3060, 500mm, both ends tapped, counterbores | HFSB6-3060-500-TPW-Z8-XA350-XB380-YA15-YB485 | 1 |
| L-bracket for 3030 | HBLFSB6 | 28 |
| Blind joint screw for 30 series | HSB6 | 20 |
| | | |
| Fasteners | | |
| Hammer Head T-nut, M3 | | 24 |
| Hammer Head T-nut, M4 | | 36 |
| Hammer Head T-nut, M5 | | 250 |
| Hammer Head T-nut, M6 | | 110 |
| Hammer Head T-nut, M8 | | 40 |
| Pre-load T-nut, M3 | | 50 |
| Pre-load T-nut, M5 | | 50 |
| Post-assembly T-slot nut (drop-in), M3 | | 50 |
| Post-assembly T-slot nut (drop-in), M5 | | 20 |
| M3 Heatset Insert | 5mm OD, 4mm Length | 45 |
| M4 Heatset Insert | 6mm OD, 8mm Length | 12 |
| Sexbolt / Binding Post | Part of sexbolt endstop kit | 1 |
| 2020, 235mm, both ends tapped, wrench access holes | HFSB5-2020-235-TPW-Z6-YA50-YB75-YC205-YD230 | 2 |
## Working Enclosure Frame
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| 2020, 190mm, both ends tapped | HFSB5-2020-190-TPW | 2 |
| 2020, 265mm, both ends tapped | HFSB5-2020-265-TPW | 4 |
| 2020, 469mm, both ends tapped, wrench access holes | HFSB5-2020-469-TPW-LCP-RCP | 2 |
## Frame Electronics Enclosure
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| 2020, 380mm, both ends tapped | HFSB5-2020-380-TPW | 2 |
| 2020, 380mm, both ends tapped, wrench access holes | HFSB5-2020-380-TPW-AH20-BH90-CH190-DH360 | 2 |
| 2020, 290mm, both ends tapped | HFSB5-2020-290-TPW | 2 |
| 2020, 290mm, both ends tapped, wrench access hole | HFSB5-2020-290-TPW-AH20 | 2 |
| 2020, 160mm, both ends tapped, wrench access holes | HFSB5-2020-160-TPW-LCP-RCP | 4 |
## Linear Rails
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| MGN15C LINEAR GUIDE RAIL, 200mm | MGN15, 200mm length, dual compact carriage | 2 |
| MGN15H LINEAR GUIDE RAIL, 400mm | MGN15, 400mm length, dual carriage | 4 |
## Motion Components
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| SFU1204 ball screw, 250mm | Assembly including BK10 and DSG12H (BF10 not used) | 1 |
| SFU1204 ball screw, 400mm | Complete assembly including BK10, BF10, and DSG12H | 2 |
| Motor drive pulley | HTD-3M 9mm width, 20 tooth, 5mm or 6.35mm bore (per motor) | 3 |
| Ball screw drive pulley | HTD-3M 9mm width, 20 tooth, 8mm bore | 3 |
| X,Y drive belts | HTD-3M 9mm width, closed loop, 189mm long | 2 |
| Z drive belt | HTD-3M 9mm width, closed loop, 288mm long | 1 |
| NEMA23 motor, up to 117mm length | LDO 57STH86-3004A | 3 |
## Machined Parts (see other tab)
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| X Carriage Plate | x_carriage_plate | 1 |
| X Ballscrew Nut Spacer | x_nut_block_spacer | 1 |
| Y Ballscrew Front Mount | y_ballscrew_mount_front | 1 |
| Y Ballscrew Rear Mount | y_ballscrew_mount_rear | 1 |
| Y Carriage Spacer | y_carriage_block | 2 |
| Y Ballscrew Nut Spacer | y_nut_block_spacer | 1 |
| SELECT: Z Carriage Plate (50mm spindle mount) | z_carriage_plate_M6_70x20 | 1 |
| SELECT: Z Carriage Plate (65mm spindle mount) | z_carriage_plate_M8_99x25 | 1 |
| SELECT: Z Carriage Plate (80mm spindle mount) | z_carriage_plate_M8_80x30 | 1 |
| SELECT: Z Carriage Plate (blank, to be customized) | z_carriage_plate_blank | 1 |
## Panels (see other tab)
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| Opaque Frame Panels | Aluminum or Steel 3mm (1/8") | |
| | frame_bottom_panel] (470x500) | 1 |
| | gantry_back_panel (468x294) | 1 |
| | gantry_front_brace (168x180) | 2 |
| | gantry_side_brace_panel_left (354x135) | 1 |
| | gantry_side_brace_panel_right (354x500) | 1 |
| Clear Working Enclosure Panels | Polycarbonate 4.5mm or 5mm (3/16") | |
| | working_enclosure_panel_back_top (468x35) | 1 |
| | working_enclosure_panel_front_side (348x305) | 1 |
| | working_enclosure_panel_front_top (468x210) | 1 |
| | working_enclosure_panel_middle (468x305) | 2 |
| Opaque Electronics Enclosure Panels | ABS / PC / nylon 3mm (1/8") | |
| | frame_enclosure_panel_back (329x159) | 1 |
| | frame_enclosure_panel_bottom (419x159) | 1 |
| | frame_enclosure_panel_front (329x159) | 1 |
| | frame_enclosure_panel_top (419x159) | 1 |
| Smoked Electronics Enclosure Panels | Smoked Acrylic 3mm (1/8") | |
| | frame_enclosure_panel_side (380x302) | 1 |
## Work Table Options
## Option 1: T-Slot table
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| T-Slot single sided extrusions | HFSQN4-15100-300 - cheaper option | 2 |
## Option 2: Machined table
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| SMW 340x230 Grid Plate | Recommended upgrade - special order | 1 |
## Spindle Options
## Option 1: AC VFD (strongly preferred)
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| G-Penny 1.5kw 24k RPM ER16 spindle with H100 VFD | Package | 1 |
| 65mm Spindle clamp with 80x30 bolt pattern | G-Penny provided clamp does not fit | 1 |
| Meanwell LRS-350-48 | Stepper motor power supply | 1 |
| 18 AWG (0.75mm^2), 3 core, braided shield, high flex VFD cable | Spindle cable is not provided | 2 |
## Option 2: DC brushless (discouraged but possible)
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| 500W Brushless ER16 (or ER11) Spindle | Commonly bought as package | 1 |
| Meanwell SE-600-48 | <included in package> (dual purpose, spindle + stepper motors) | 1 |
| Spindle Clamp | <included in package> | 1 |
| WS55-220 | <included in package> | 1 |
## Electronics
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| 60mm Axial Fan, 24V | | 1 |
| DIN Rail, 350mm | | 1 |
| DIN Rail, 100mm | | 1 |
| Drag Chain 15x15 | 2-bolt end connectors | 1 |
| E-Stop Button | 22mm through-hole, 1NO1NC | 1 |
| PowerCON panel connector | Neutrik NAC3MPXXA | 1 |
| PowerCON power cable | One end Neutrik NAC3FXXA, other end local mains connector | 1 |
| 24V, 30W power supply | Meanwell IRM-30-24ST | 1 |
| 5V, 30W power supply | Meanwell IRM-30-5ST | 1 |
| Inductive end stop | PL-08N or equivalent | 3 |
| TA35 rocker circuit breaker, 15A | Schurter TA35-CBDWF150C0 | 1 |
| Mini contactor, DIN mounted, 120V or 240V coil voltage | Weg CWC025-00-30V18 (120V), CWC016-01-30V24 (230V) | 1 |
| Sexbolt endstop PCB with included KW10 | Part of sexbolt endstop kit | 1 |
| Daylight on a matchstick | | 1 |
| Flat button, M12 or M16 diameter, with nut | Preferably one each in red, green, and yellow (or white) | 3 |
| KW10 microswitch | Used for door safety switch | 2 |
| Wago 5-conductor | 220-415 | 7 |
| 3D probe - OPTIONAL | Must be normal open | 1 |
| Above table tool setter - OPTIONAL | | 1 |
| Wire | 20awg PTFE, 2m | 1 |
| | 24awg PTFE, 4m | 1 |
| | 14awg PVC, 1m | 1 |
## Controller Configuration
## Option 1: Expatria FlexiHAL + external drivers
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| Expatria FlexiHAL control board | | 1 |
| DM542T stepper motor controller | | 3 |
## Option 2: BTT Scylla
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| BTT Scylla CNC control board | Motor drivers are included | 1 |
## Local Management Computer
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| Raspberry Pi 4+ or better | | 1 |
| 10.1" touchscreen with VESA 75 mount | 1280x800 minimum, HD (1920x1080) preferred | 1 |
| USB-A to USB-C cable | | 1 |
| USB-C to bare wire power cable | Supplemental power for display | 1 |
| Micro-HDMI to HDMI cable, 0.5m-1m long | Pi to touchscreen with no adapters | 1 |
| 180 angle USB-C adapter | | 2 |
| 180 angle HDMI adapter | | 1 |
| USB-C keystone | | 1 |
| USB-C cable, 0.5m | internal cable for keystone | 1 |
| Wireless mini-keyboard - OPTIONAL | Logitech K400 or similar | 1 |
## Hardware
| Section / Item | Part Number | Quantity |
| --- | --- | --- |
| Rubber feet, 20mm diameter | GOM-04 | 6 |
| M3 Threaded Insert, Voron spec | | 38 |
| M3 2020 T-Nut | | 2 |
| M3 3030 T-Nut | | 60 |
| M5 2020 T-Nut | | 115 |
| M5 3030 T-Nut | | 43 |
| M6 3030 T-Nut | | 82 |
| M3 Washer | | 2 |
| M4 Washer | | 12 |
| M5 Washer | | 19 |
| M6 Washer | | 5 |
| M8 Washer | | 4 |
| M3 Hex Nut | | 3 |
| M4 Hex Nut | | 10 |
| M5 Hex Nut | | 21 |
| M6 Hex Nut | | 8 |
| M8 Hex Nut | | 1 |
| M5x20 sexbolt / chicago bolt | Part of sexbolt endstop kit | 1 |
| M2x10 Self-tapping Screw | | 14 |
| M3x8 FHCS | | 7 |
| M3x10 FHCS | | 2 |
@@ -70,120 +268,181 @@
| M6x40 SHCS | | 6 |
| M6x65 SHCS | Optional, For 50mm spindle mount | 4 |
| M8x40 SHCS | | 20 |
| M8x70 SHCS | | 2 |
| M3 Washer | | 4 |
| M4 Washer | | 12 |
| M5 Washer | | 27 |
| M6 Washer | | 20 |
| M8 Washer | | 26 |
| M3 Shim | 3x6x0.5mm | 10 |
| M5 Shim | 5x10x1mm | 24 |
| M8 Shim | 8x12x1mm | 24 |
| M5 Nylon Locking Nut | | 2 |
| | | |
| Motion | | |
| SFU1204 Ballscrew, 350mm | Length is total, including end machining | 2 |
| SFU1204 Ballscrew, 400mm | Length is total, including end machining | 1 |
| MGN12H Linear Rail, 400mm | | 4 |
| MGN12H Linear Rail, 300mm | | 2 |
| MGN9H Linear Rail, 200mm | | 1 |
| BK10 / BF10 Bearing Blocks | Match ballscrew diameter | 3 |
| Flexible Coupler, 8mm to 10mm | For Z-axis motor to ballscrew | 1 |
| Rigid Coupler, 8mm to 10mm | For Y-axis motor to ballscrew | 2 |
| GT2 Open Belt, 6mm width | | 3m |
| GT2 Pulley, 20T, 5mm bore | | 4 |
| GT2 Pulley, 20T, 8mm bore | | 2 |
| GT2 Idler, 20T, 5mm bore, Toothed | | 2 |
| GT2 Idler, 20T, 5mm bore, Smooth | | 4 |
| F695-2RS Bearing | | 12 |
| 625-2RS Bearing | | 4 |
| 608-2RS Bearing | | 4 |
| | | |
| Electronics | | |
| NEMA 23 Stepper Motor | 2.0Nm - 3.0Nm recommended | 3 |
| NEMA 17 Stepper Motor | 48mm length recommended | 1 |
| Stepper Driver | DM542 or similar for NEMA 23 | 3 |
| Stepper Driver | TMC2209 or similar for NEMA 17 | 1 |
| Controller Board | Octopus, Spider, or similar | 1 |
| Raspberry Pi | Pi 3B+ or Pi 4 | 1 |
| 24V Power Supply | 350W - 600W | 1 |
| 5V Power Supply | 10W - 25W | 1 |
| Inductive Proximity Sensor | LJ12A3-4-Z/BX or similar | 1 |
| Microswitch Endstop | KW11-3Z or similar | 3 |
| 60mm Fan, 24V | For electronics cooling | 2 |
| IEC Power Socket | With switch and fuse | 1 |
| | | |
| Spindle System | | |
| 1.5kW or 2.2kW Air/Water Cooled Spindle | 65mm or 80mm diameter | 1 |
| Variable Frequency Drive (VFD) | Matching spindle power | 1 |
| Spindle Mount | 65mm or 80mm to match spindle | 1 |
| ER11 or ER20 Collet Set | | 1 |
| M8x70 SHCS | | 8 |
| M8x90 SHCS | Optional, For 80mm spindle mount | 4 |
| M6x100 threaded rod | | 1 |
| Precision shim tape, 0.1mm (0.004”) thick, <10mm wide | | 1 |
| Accordion cover 15mmx300mm | Fabric (rubber infused) is preferred over plastic for flexibility. | 2 |
| Loctite 242 or equivalent | | 1 |
| 2mm x 100mm (4") zip ties | | 50 |
| 2020 extrusion slot cover, 1m section | | 3 |
| 3030 extrusion slot cover, 1m section | | 12 |
| MGN12 rail plugs | Used for X and Z rails only | 50 |
| Tools for drilling extrusion bed | Only needed if buying raw extrusion bed parts | |
| 1/8" / 3mm drill bit | | 1 |
| 3/16 / 5mm drill bit | | 1 |
| Tools for drilling and preparing extrusions and panels | Only needed if buying raw extrusions and panels | |
| 9/64" / 3.5mm drill bit | | 1 |
| 7/32" / 5.5mm drill bit | | 1 |
| 21/64" / 8.5mm drill bit | | 1 |
| M8 counterbore tool | | 1 |
| 9/16" endmill with 1/2" shank | Only if M8 counterbore is unavailable | |
| M3 tap | | 1 |
| M5 tap | | 1 |
| M8 tap | | 1 |
| Tap handle (if not already owned) | | 1 |
### Printed & Machined Parts
# Printed & Machined Parts
| Category | Name | Count | Color | Material | Notes | Unnamed: 6 |
## Printed Parts
| Category | Name | Count | Color | Material | Notes | |
| --- | --- | --- | --- | --- | --- | --- |
| Tools and Guides - Frame Drilling | [pp-p]_drill_jig_frame_base_corners | 1 | N/A | PLA | Only needed if self drilling frame | [pp-p] for printed part, primary color |
| | [pp-p]_drill_jig_frame_base_gantry | 1 | N/A | PLA | Only needed if self drilling frame | [pp-s] for printed part, secondary color |
| | [pp-p]_drill_jig_frame_base_rails | 1 | N/A | PLA | Only needed if self drilling frame | [pp-c] for printed part, clear PETG |
| | [pp-p]_drill_jig_gantry_frame_left | 1 | N/A | PLA | Only needed if self drilling frame | [mp-a] for a machined part, aluminum |
| | [pp-p]_drill_jig_gantry_frame_right | 1 | N/A | PLA | Only needed if self drilling frame | [sp-o] for an opaque panel, structural / safety |
| Tools and Guides - Frame Drilling | drill_jig_frame_base_corners | 1 | N/A | PLA | Only needed if self drilling frame | [pp-p] for printed part, primary color |
| | drill_jig_frame_base_gantry | 1 | N/A | PLA | Only needed if self drilling frame | [pp-s] for printed part, secondary color |
| | drill_jig_frame_base_rails | 1 | N/A | PLA | Only needed if self drilling frame | [pp-c] for printed part, clear PETG |
| | drill_jig_gantry_frame_left | 1 | N/A | PLA | Only needed if self drilling frame | [mp-a] for a machined part, aluminum |
| | drill_jig_gantry_frame_right | 1 | N/A | PLA | Only needed if self drilling frame | [sp-o] for an opaque panel, structural / safety |
| | | | | | | [sp-c] for a clear panel, structural / safety |
| Tools and Guides - Panel Drilling | [pp-p]_drill_template_60mm_fan | 1 | N/A | PLA | Only needed if self cutting panels | [ep-o] for an opaque panel used for an enclosure, non-structural |
| | [pp-p]_drill_template_60mm_fan_with_keystones | 1 | N/A | PLA | Only needed if self cutting panels | [ep-c] for a clear panel used for an enclosure, non-structural |
| | [pp-p]_drill_template_iec_socket | 1 | N/A | PLA | Only needed if self cutting panels | |
| | [pp-p]_drill_template_panel_mounting | 1 | N/A | PLA | Only needed if self cutting panels | |
| | | | | | | |
| Core Frame and Drive | [pp-p]_corner_bracket_left_front | 1 | Primary | ABS / ASA | | |
| | [pp-p]_corner_bracket_left_rear | 1 | Primary | ABS / ASA | | |
| | [pp-p]_corner_bracket_right_front | 1 | Primary | ABS / ASA | | |
| | [pp-p]_corner_bracket_right_rear | 1 | Primary | ABS / ASA | | |
| | [pp-p]_y_motor_mount_left | 1 | Primary | ABS / ASA | | |
| | [pp-p]_y_motor_mount_right | 1 | Primary | ABS / ASA | | |
| | [pp-p]_z_motor_mount | 1 | Primary | ABS / ASA | | |
| | [pp-s]_y_ballscrew_mount_front | 1 | Secondary | ABS / ASA | | |
| | [pp-s]_y_ballscrew_mount_rear | 1 | Secondary | ABS / ASA | | |
| | [pp-s]_z_ballscrew_mount_bottom | 1 | Secondary | ABS / ASA | | |
| | [pp-s]_z_ballscrew_mount_top | 1 | Secondary | ABS / ASA | | |
| | | | | | | |
| Gantry and Z-Axis | [pp-p]_x_axis_end_left | 1 | Primary | ABS / ASA | | |
| | [pp-p]_x_axis_end_right | 1 | Primary | ABS / ASA | | |
| | [pp-p]_z_carriage_main | 1 | Primary | ABS / ASA | | |
| | [pp-s]_x_motor_mount | 1 | Secondary | ABS / ASA | | |
| | [pp-s]_z_nut_block | 1 | Secondary | ABS / ASA | | |
| | | | | | | |
| Cable Management | [pp-p]_cable_chain_anchor_gantry | 1 | Primary | ABS / ASA | | |
| | [pp-p]_cable_chain_anchor_frame | 1 | Primary | ABS / ASA | | |
| | [pp-p]_cable_clip_3030 | 10 | Primary | ABS / ASA | | |
| | | | | | | |
| Aluminum Parts | [mp-a]_y_ballscrew_mount_front | 1 | N/A | aluminum | | |
| | [mp-a]_y_ballscrew_mount_rear | 1 | N/A | aluminum | | |
| | [mp-a]_y_carriage_block | 2 | N/A | aluminum | | |
| | [mp-a]_y_nut_block_spacer | 1 | N/A | aluminum | | |
| | [mp-a]_z_carriage_plate_M6_70x20 | 1 | N/A | aluminum | choose one based on spindle mount | |
| | [mp-a]_z_carriage_plate_M8_99x25 | 1 | N/A | aluminum | choose one based on spindle mount | |
| | [mp-a]_z_carriage_plate_M8_80x30 | 1 | N/A | aluminum | choose one based on spindle mount | |
| | [mp-a]_z_carriage_plate_blank | 1 | N/A | aluminum | choose one based on spindle mount | |
| | | | | | | |
| Panels - Laser or by hand | | | | | | |
| Core Frame and Drive | [sp-o]_frame_bottom_panel | 1 | | steel / aluminum | 3mm | |
| | [sp-o]_gantry_back_panel | 1 | | steel / aluminum | 3mm | |
| | [sp-o]_gantry_front_brace | 2 | | steel / aluminum | 3mm | |
| | [sp-o]_gantry_side_brace_panel_left | 1 | | steel / aluminum | 3mm | |
| | [sp-o]_gantry_side_brace_panel_right | 1 | | steel / aluminum | 3mm | |
| | | | | | | |
| Workspace Enclosure | [sp-c]_working_enclosure_panel_back | 1 | | polycarbonate | 3mm - 6mm | |
| | [sp-c]_working_enclosure_panel_front | 1 | | polycarbonate | 3mm - 6mm | |
| | [sp-c]_working_enclosure_panel_left | 1 | | polycarbonate | 3mm - 6mm | |
| | [sp-c]_working_enclosure_panel_right | 1 | | polycarbonate | 3mm - 6mm | |
| | [sp-c]_working_enclosure_panel_top | 1 | | polycarbonate | 3mm - 6mm | |
| Tools and Guides - Panel Drilling | drill_template_60mm_fan | 1 | N/A | PLA | Only needed if self cutting panels | [ep-o] for an opaque panel used for an enclosure, non-structural |
| | drill_template_60mm_fan_with_keystones | 1 | N/A | PLA | Only needed if self cutting panels | [ep-c] for a clear panel used for an enclosure, non-structural |
| | drill_template_display_mount | 1 | N/A | PLA | Only needed if self cutting panels | |
| | drill_template_power_inlet | 1 | N/A | PLA | Only needed if self cutting panels | |
| Tools and Guides - Assembly & Alignment | 1204_screw_clamp_A | 1 | N/A | PLA | | |
| | 1204_screw_clamp_B | 1 | N/A | PLA | | |
| | alignment_guide_2020_mgn15 | 2 | N/A | PLA | | |
| | alignment_guide_3030_mgn15 | 2 | N/A | PLA | | |
| | alignment_guide_3060_mgn15 | 2 | N/A | PLA | | |
| | alignment_tool_x_axis | 1 | N/A | PLA | | |
| | alignment_tool_y_axis | 1 | N/A | PLA | | |
| | alignment_tool_y_drive | 1 | N/A | PLA | | |
| | ballscrew_1204_maint_tool | 1 | N/A | PLA | | |
| | setup_tool_z | 1 | N/A | PLA | | |
| | tramming_bar | 1 | N/A | PLA | | |
| Core Frame and Drive | x_endstop_mount_long_body | 1 | accent | ABS | Choose 1 of 4 (no 3d probe, long sensor) | |
| | x_endstop_mount_short_body | 1 | accent | ABS | Choose 1 of 4 (no 3d probe, short sensor) | |
| | x_endstop_probe_mount_long_body | 1 | accent | ABS | Choose 1 of 4 (3d probe, long sensor) | |
| | x_endstop_probe_mount_short_body | 1 | accent | ABS | Choose 1 of 4 (3d probe, short sensor) | |
| | x_endstop_trigger_mount | 1 | accent | ABS | | |
| | z_carriage_cover_air_mount | 1 | accent | ABS | Choose 1 of 2 | |
| | z_carriage_cover_blank | 1 | accent | ABS | Choose 1 of 2 | |
| | z_drive_belt_guard | 1 | accent | ABS | | |
| | z_drive_mount | 1 | accent | ABS | | |
| | z_drive_mount_cover | 1 | accent | ABS | | |
| | z_endstop_clamp | 1 | accent | ABS | | |
| | 3030_m6_nut_carrier | 1 | primary | ABS | | |
| | frame_cable_routing_cover | 1 | primary | ABS | | |
| | frame_endstop_cable_guide | 1 | primary | ABS | | |
| | gantry_chain_mount | 1 | primary | ABS | | |
| | rail_stop_20mm | 2 | primary | ABS | | |
| | sexbolt_debris_shield_extrusion | 1 | primary | ABS | Choose 1 of 2 | |
| | sexbolt_debris_shield_grid | 1 | primary | ABS | Choose 1 of 2 | |
| | tool_setter_cable_guide_OPTIONAL | 1 | primary | ABS | Only if using above table tool setter | |
| | tool_setter_under_mount_extrusion | 1 | primary | ABS | Choose 1 of 2, only for under table tool setter | |
| | tool_setter_under_mount_grid | 1 | primary | ABS | Choose 1 of 2, only for under table tool setter | |
| | x_ballscrew_block_mount | 1 | primary | ABS | | |
| | x_motor_mount | 1 | primary | ABS | | |
| | x_spacer_washer_guide | 1 | primary | ABS | | |
| | y_endstop_mount_long_body | 1 | primary | ABS | Choose 1 of 2 | |
| | y_endstop_mount_short_body | 1 | primary | ABS | Choose 1 of 2 | |
| | y_motor_mount | 1 | primary | ABS | | |
| | y_motor_tension_block | 1 | primary | ABS | | |
| Electrical | air_inlet_cover_hex | 1 | accent | ABS | | |
| | air_inlet_cover_mount_ring | 1 | accent | ABS | | |
| | fan_cover_keystone_hex | 1 | accent | ABS | | |
| | fan_cover_mount_plate | 1 | accent | ABS | | |
| | keystone_blank | 2 | accent | ABS | | |
| | daylight_cover | 1 | clear | PETG | | |
| | DIN Clips | 1 | primary | ABS | | |
| | IRM-30-XXST_din_mount | 2 | primary | ABS | | |
| | WAGO_221-415_3x5_2020mount | 1 | primary | ABS | | |
| | WAGO_221-415_2x5-2020mount | 2 | primary | ABS | | |
| | cable_mount_20mm | 8 | primary | ABS | | |
| | flexihal_DIN_mount_pair | 1 | primary | ABS | Only if using FlexiHAL controller | |
| | scylla_DIN_mount_pair | 1 | primary | ABS | Only if using Scylla controller | |
| | lrs_350_saddle_mount | 2 | primary | ABS | Only if using LRS 350 48V power supply | |
| | se_600_mount_A | 1 | primary | ABS | Only if using SE600 48V power supply | |
| | se_600_mount_B | 1 | primary | ABS | Only if using SE600 48V power supply | |
| | pi_mount_2020 | 1 | primary | ABS | | |
| | power_inlet_panel_mount_ring | 1 | primary | ABS | | |
| | power_inlet_panel_powercon | 1 | primary | ABS | | |
| Workspace Enclosure | 3030_enclosure_panel_clip | 6 | accent | ABS | | |
| | 3060_end_cap_enclosure_panel_clip | 4 | accent | ABS | | |
| | enclosure_handle | 3 | primary | ABS | | |
| | working_enclosure_frame_mount_front | 1 | primary | ABS | | |
| | working_enclosure_rear_mount_left | 1 | primary | ABS | | |
| | working_enclosure_rear_mount_right | 1 | primary | ABS | | |
| Frame Enclosure | frame_enclosure_corner_cap_foot | 2 | accent | ABS | | |
| | frame_enclosure_corner_cap_plain | 2 | accent | ABS | | |
| | panel_frame_hook_A | 1 | accent | ABS | | |
| | panel_frame_hook_B | 1 | accent | ABS | | |
| | panel_latch_arm_A | 1 | accent | ABS | | |
| | panel_latch_arm_B | 1 | accent | ABS | | |
| | panel_latch_corner_mount_A | 1 | accent | ABS | | |
| | panel_latch_corner_mount_B | 1 | accent | ABS | | |
| | cable_protection_fitting | 1 | primary | ABS | | |
| | cable_protection_nut | 1 | primary | ABS | | |
| | display_mount_landscape_front | 1 | primary | ABS | If using display in landscape orientation | |
| | display_mount_landscape_rear | 1 | primary | ABS | If using display in landscape orientation | |
| | display_mount_portrait_front | 1 | primary | ABS | If using display in portrait orientation | |
| | display_mount_portrait_rear | 1 | primary | ABS | If using display in portrait orientation | |
| Trim | 3060_end_cap_logo | 1 | accent | ABS | | |
| | accordion_cover_mount_A | 2 | primary | ABS | | |
| | accordion_cover_mount_B | 2 | primary | ABS | | |
| | debris_shield_back_left | 1 | primary | ABS | | |
| | debris_shield_back_right | 1 | primary | ABS | | |
| | debris_shield_front_left | 1 | primary | ABS | | |
| | debris_shield_front_right | 1 | primary | ABS | | |
| | gantry_front_brace_cover | 2 | primary | ABS | | |
| | x_drive_debris_cover_left | 1 | primary | ABS | | |
| | x_drive_debris_cover_right | 1 | primary | ABS | | |
### Recommended Tools
## Machined Parts
| Measuring & Setup Tools | Notes | Quantity | Link |
| Category | Name | Count | Color | Material | Notes |
| --- | --- | --- | --- | --- | --- |
| Core Frame and Drive | x_carriage_plate | 1 | N/A | aluminum | |
| | x_nut_block_spacer | 1 | N/A | aluminum | |
| | y_ballscrew_mount_front | 1 | N/A | aluminum | |
| | y_ballscrew_mount_rear | 1 | N/A | aluminum | |
| | y_carriage_block | 2 | N/A | aluminum | |
| | y_nut_block_spacer | 1 | N/A | aluminum | |
| | z_carriage_plate_M6_70x20 | 1 | N/A | aluminum | choose one based on spindle mount |
| | z_carriage_plate_M8_99x25 | 1 | N/A | aluminum | choose one based on spindle mount |
| | z_carriage_plate_M8_80x30 | 1 | N/A | aluminum | choose one based on spindle mount |
| | z_carriage_plate_blank | 1 | N/A | aluminum | choose one based on spindle mount |
## Panels - Laser or by hand
| Category | Name | Count | Color | Material | Notes |
| --- | --- | --- | --- | --- | --- |
| Core Frame and Drive | frame_bottom_panel | 1 | | steel / aluminum | 3mm |
| | gantry_back_panel | 1 | | steel / aluminum | 3mm |
| | gantry_front_brace | 2 | | steel / aluminum | 3mm |
| | gantry_side_brace_panel_left | 1 | | steel / aluminum | 3mm |
| | gantry_side_brace_panel_right | 1 | | steel / aluminum | 3mm |
| Workspace Enclosure | working_enclosure_panel_back_top | 1 | | polycarbonate | 5mm |
| | working_enclosure_panel_front_side | 1 | | polycarbonate | 5mm |
| | working_enclosure_panel_front_top | 1 | | polycarbonate | 5mm |
| | working_enclosure_panel_middle | 2 | | polycarbonate | 5mm |
| Frame Enclosure | frame_enclosure_panel_side | 1 | | acrylic or PC | 3mm, smoked or clear |
| (Must pick frame or printed) | frame_enclosure_panel_back | 1 | | ABS or PC | 3mm |
| | frame_enclosure_panel_bottom | 1 | | ABS or PC | 3mm |
| | frame_enclosure_panel_front | 1 | | ABS or PC | 3mm |
| | frame_enclosure_panel_top | 1 | | ABS or PC | 3mm |
# Recommended Tools
## Recommended additionalmeasuring and cutting tools for those new to machining
| Column 1 | Column 2 | Column 3 | Column 4 |
| --- | --- | --- | --- |
| For things that measure and things that cut, you get what you pay for! | | | |
| Measuring & Setup Tools | Notes | Quantity | Link |
| 25mm or 1" micrometer | | 1 | |
| Scribe with carbide tip | | 1 | |
| Feeler gauge set | | 1 | https://www.aliexpress.com/item/1005005899956007.html |
@@ -195,29 +454,15 @@
| Deburring tool set | | 1 | |
| File set | | 1 | |
| Machinist reference | | 1 | |
| | | | |
| Workholding and Cutting | | | |
| Low profile vise | | 1 | |
| 1/8" flat bottom single flute endmills, carbide and HSS | expect to break them | 4 | |
| 1/8" flat bottom 2-flute endmills, HSS | | 2 | |
| 1/8" ball end endmills | | 2 | |
| 1/4" flat bottom 2 or 3 flute endmill, HSS or Carbide | | 1 | |
| V-bit for engraving | 60 or 90 degree | 1 | |
| Center drill set | | 1 | |
| Drill bit set | 1mm to 10mm by 0.5mm increments | 1 | |
| Tap and die set | M3, M4, M5, M6, M8 | 1 | |
| WD-40 or similar | Cutting fluid for aluminum | 1 | |
| | | | |
| Safety and Miscellaneous | | | |
| Safety glasses | | 1 | |
| Ear protection | | 1 | |
| Dust mask or respirator | | 1 | |
| Shop vacuum | | 1 | |
| Brush for cleaning chips | | 1 | |
## Workholding and Cutting
Gemini is AI and can make mistakes.
| Column 1 | Column 2 | Column 3 |
| --- | --- | --- |
| Low profile vise | | 1 |
| 1/8" flat bottom single flute endmills, carbide and HSS | expect to break them | 4 |
| 1/8" flat bottom 2-flute endmills, HSS | | 2 |
| 1/8" ball end endmills | | 2 |
Voron_Cascade_BOM.csv
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@@ -0,0 +1,218 @@
Section / Item,Part Number,Quantity
Required Tools,,
600mm (24”) straight edge or level (ruler if no other choice),,1
300mm (12”) metal machinist scale,Both inch and metric scales,1
"150mm (6”) calipers, preferably digital","200mm / 8"" as upgrade",1
Dial indicator (metric or imperial) with mag base & arm,"25mm / 1"" travel",1
"75mm (3”) machinist square, also 150mm (6”) if available.",Set of 4,1
123 blocks,with holes,2
"Step drill up to 1"" / 25mm",,1
,,
Main Frame,,
"3030, 440mm, both ends tapped",HFSB6-3030-440-TPW,2
"3060, 410mm, both ends tapped",HFSB6-3060-410-TPW,2
"3060, 295mm, both ends tapped, counterbores",HFSB6-3060-295-TPW-Z8-YA15-YB45-YC140-YD170,2
"3060, 410mm, both ends tapped, counterbores",HFSB6-3060-410-TPW-Z8-YA120-YB290,2
"3060, 500mm, both ends tapped, counterbores",HFSB6-3060-500-TPW-Z8-XA120-XB150-YA15-YB485,1
"3060, 500mm, both ends tapped, counterbores",HFSB6-3060-500-TPW-Z8-XA350-XB380-YA15-YB485,1
"2020, 235mm, both ends tapped, wrench access holes",HFSB5-2020-235-TPW-Z6-YA50-YB75-YC205-YD230,2
,,
Working Enclosure Frame,,
"2020, 190mm, both ends tapped",HFSB5-2020-190-TPW,2
"2020, 265mm, both ends tapped",HFSB5-2020-265-TPW,4
"2020, 469mm, both ends tapped, wrench access holes",HFSB5-2020-469-TPW-LCP-RCP,2
,,
Frame Electronics Enclosure,,
"2020, 380mm, both ends tapped",HFSB5-2020-380-TPW,2
"2020, 380mm, both ends tapped, wrench access holes",HFSB5-2020-380-TPW-AH20-BH90-CH190-DH360,2
"2020, 290mm, both ends tapped",HFSB5-2020-290-TPW,2
"2020, 290mm, both ends tapped, wrench access hole",HFSB5-2020-290-TPW-AH20,2
"2020, 160mm, both ends tapped, wrench access holes",HFSB5-2020-160-TPW-LCP-RCP,4
,,
Linear Rails,,
"MGN15C LINEAR GUIDE RAIL, 200mm","MGN15, 200mm length, dual compact carriage",2
"MGN15H LINEAR GUIDE RAIL, 400mm","MGN15, 400mm length, dual carriage",4
,,
Motion Components,,
"SFU1204 ball screw, 250mm",Assembly including BK10 and DSG12H (BF10 not used),1
"SFU1204 ball screw, 400mm","Complete assembly including BK10, BF10, and DSG12H",2
Motor drive pulley,"HTD-3M 9mm width, 20 tooth, 5mm or 6.35mm bore (per motor)",3
Ball screw drive pulley,"HTD-3M 9mm width, 20 tooth, 8mm bore",3
"X,Y drive belts","HTD-3M 9mm width, closed loop, 189mm long",2
Z drive belt,"HTD-3M 9mm width, closed loop, 288mm long",1
"NEMA23 motor, up to 117mm length",LDO 57STH86-3004A,3
,,
Machined Parts (see other tab),,
X Carriage Plate,[mp-a]_x_carriage_plate,1
X Ballscrew Nut Spacer,[mp-a]_x_nut_block_spacer,1
Y Ballscrew Front Mount,[mp-a]_y_ballscrew_mount_front,1
Y Ballscrew Rear Mount,[mp-a]_y_ballscrew_mount_rear,1
Y Carriage Spacer,[mp-a]_y_carriage_block,2
Y Ballscrew Nut Spacer,[mp-a]_y_nut_block_spacer,1
SELECT: Z Carriage Plate (50mm spindle mount),[mp-a]_z_carriage_plate_M6_70x20,1
SELECT: Z Carriage Plate (65mm spindle mount),[mp-a]_z_carriage_plate_M8_99x25,1
SELECT: Z Carriage Plate (80mm spindle mount),[mp-a]_z_carriage_plate_M8_80x30,1
"SELECT: Z Carriage Plate (blank, to be customized)",[mp-a]_z_carriage_plate_blank,1
,,
Panels (see other tab),,
Opaque Frame Panels,"Aluminum or Steel 3mm (1/8"")",
,[sp-o]_frame_bottom_panel] (470x500),1
,[sp-o]_gantry_back_panel (468x294),1
,[sp-o]_gantry_front_brace (168x180),2
,[sp-o]_gantry_side_brace_panel_left (354x135),1
,[sp-o]_gantry_side_brace_panel_right (354x500),1
Clear Working Enclosure Panels,"Polycarbonate 4.5mm or 5mm (3/16"")",
,[sp-c]_working_enclosure_panel_back_top (468x35),1
,[sp-c]_working_enclosure_panel_front_side (348x305),1
,[sp-c]_working_enclosure_panel_front_top (468x210),1
,[sp-c]_working_enclosure_panel_middle (468x305),2
Opaque Electronics Enclosure Panels,"ABS / PC / nylon 3mm (1/8"")",
,[ep-o]_frame_enclosure_panel_back (329x159),1
,[ep-o]_frame_enclosure_panel_bottom (419x159),1
,[ep-o]_frame_enclosure_panel_front (329x159),1
,[ep-o]_frame_enclosure_panel_top (419x159),1
Smoked Electronics Enclosure Panels,"Smoked Acrylic 3mm (1/8"")",
,[ep-c]_frame_enclosure_panel_side (380x302),1
,,
Work Table Options,,
Option 1: T-Slot table,,
T-Slot single sided extrusions,HFSQN4-15100-300 - cheaper option,2
,,
Option 2: Machined table,,
SMW 340x230 Grid Plate,Recommended upgrade - special order,1
,,
Spindle Options,,
Option 1: AC VFD (strongly preferred),,
G-Penny 1.5kw 24k RPM ER16 spindle with H100 VFD,Package,1
65mm Spindle clamp with 80x30 bolt pattern,G-Penny provided clamp does not fit,1
Meanwell LRS-350-48,Stepper motor power supply,1
"18 AWG (0.75mm^2), 3 core, braided shield, high flex VFD cable",Spindle cable is not provided,2
,,
Option 2: DC brushless (discouraged but possible),,
500W Brushless ER16 (or ER11) Spindle,Commonly bought as package,1
Meanwell SE-600-48,"<included in package> (dual purpose, spindle + stepper motors)",1
Spindle Clamp,<included in package>,1
WS55-220,<included in package>,1
,,
Electronics,,
"60mm Axial Fan, 24V",,1
"DIN Rail, 350mm",,1
"DIN Rail, 100mm",,1
Drag Chain 15x15,2-bolt end connectors,1
E-Stop Button,"22mm through-hole, 1NO1NC",1
PowerCON panel connector,Neutrik NAC3MPXXA,1
PowerCON power cable,"One end Neutrik NAC3FXXA, other end local mains connector",1
"24V, 30W power supply",Meanwell IRM-30-24ST,1
"5V, 30W power supply",Meanwell IRM-30-5ST,1
Inductive end stop,PL-08N or equivalent,3
"TA35 rocker circuit breaker, 15A",Schurter TA35-CBDWF150C0,1
"Mini contactor, DIN mounted, 120V or 240V coil voltage","Weg CWC025-00-30V18 (120V), CWC016-01-30V24 (230V)",1
Sexbolt endstop PCB with included KW10,Part of sexbolt endstop kit,1
Daylight on a matchstick,,1
"Flat button, M12 or M16 diameter, with nut","Preferably one each in red, green, and yellow (or white)",3
KW10 microswitch,Used for door safety switch,2
Wago 5-conductor,220-415,7
3D probe - OPTIONAL,Must be normal open,1
Above table tool setter - OPTIONAL,,1
Wire,"20awg PTFE, 2m",1
,"24awg PTFE, 4m",1
,"14awg PVC, 1m",1
,,
Controller Configuration,,
Option 1: Expatria FlexiHAL + external drivers,,
Expatria FlexiHAL control board,,1
DM542T stepper motor controller,,3
,,
Option 2: BTT Scylla ,,
BTT Scylla CNC control board,Motor drivers are included,1
,,
Local Management Computer,,
Raspberry Pi 4+ or better,,1
"10.1"" touchscreen with VESA 75 mount","1280x800 minimum, HD (1920x1080) preferred",1
USB-A to USB-C cable,,1
USB-C to bare wire power cable,Supplemental power for display,1
"Micro-HDMI to HDMI cable, 0.5m-1m long",Pi to touchscreen with no adapters,1
180 angle USB-C adapter,,2
180 angle HDMI adapter,,1
USB-C keystone,,1
"USB-C cable, 0.5m",internal cable for keystone,1
Wireless mini-keyboard - OPTIONAL,Logitech K400 or similar,1
,,
Hardware,,
"Rubber feet, 20mm diameter",GOM-04,6
"M3 Threaded Insert, Voron spec",,38
M3 2020 T-Nut,,2
M3 3030 T-Nut,,60
M5 2020 T-Nut,,115
M5 3030 T-Nut,,43
M6 3030 T-Nut,,82
M3 Washer,,2
M4 Washer,,12
M5 Washer,,19
M6 Washer,,5
M8 Washer,,4
M3 Hex Nut,,3
M4 Hex Nut,,10
M5 Hex Nut,,21
M6 Hex Nut,,8
M8 Hex Nut,,1
M5x20 sexbolt / chicago bolt,Part of sexbolt endstop kit,1
M2x10 Self-tapping Screw,,14
M3x8 FHCS,,7
M3x10 FHCS,,2
M3x10 BHCS,,8
M4x6 BHCS,,8
M4x14 BHCS,,18
M5x8 BHCS,,39
M5x10 BHCS,,79
M5x12 BHCS,,13
M5x16 BHCS,,34
M5x40 BHCS,,1
M6x10 BHCS,,85
M6x16 BHCS,,8
M8x10 BHCS,,5
M8x16 BHCS,,4
M3x8 SHCS,,9
M3x10 SHCS,,54
M3x12 SHCS,,65
M3x20 SHCS,,13
M3x25 SHCS,,6
M3x50 SHCS,,1
M4x6 SHCS,Part of sexbolt endstop kit,1
M4x16 SHCS,,8
M5x10 SHCS,,9
M5x12 SHCS,,22
M5x16 SHCS,,9
M5x20 SHCS,,18
M5x25 SHCS,,6
M5x30 SHCS,,10
M5x60 SHCS,,2
M6x35 SHCS,,11
M6x40 SHCS,,6
M6x65 SHCS,"Optional, For 50mm spindle mount",4
M8x40 SHCS,,20
M8x70 SHCS,,8
M8x90 SHCS,"Optional, For 80mm spindle mount",4
M6x100 threaded rod,,1
"Precision shim tape, 0.1mm (0.004”) thick, <10mm wide",,1
Accordion cover 15mmx300mm,Fabric (rubber infused) is preferred over plastic for flexibility.,2
Loctite 242 or equivalent,,1
"2mm x 100mm (4"") zip ties",,50
"2020 extrusion slot cover, 1m section",,3
"3030 extrusion slot cover, 1m section",,12
MGN12 rail plugs,Used for X and Z rails only,50
,,
Tools for drilling extrusion bed,Only needed if buying raw extrusion bed parts,
"1/8"" / 3mm drill bit",,1
3/16 / 5mm drill bit,,1
,,
Tools for drilling and preparing extrusions and panels,Only needed if buying raw extrusions and panels,
"9/64"" / 3.5mm drill bit",,1
"7/32"" / 5.5mm drill bit",,1
"21/64"" / 8.5mm drill bit",,1
M8 counterbore tool,,1
"9/16"" endmill with 1/2"" shank",Only if M8 counterbore is unavailable,
M3 tap,,1
M5 tap,,1
M8 tap,,1
Tap handle (if not already owned),,1
1 Section / Item Part Number Quantity
2 Required Tools
3 600mm (24”) straight edge or level (ruler if no other choice) 1
4 300mm (12”) metal machinist scale Both inch and metric scales 1
5 150mm (6”) calipers, preferably digital 200mm / 8" as upgrade 1
6 Dial indicator (metric or imperial) with mag base & arm 25mm / 1" travel 1
7 75mm (3”) machinist square, also 150mm (6”) if available. Set of 4 1
8 123 blocks with holes 2
9 Step drill up to 1" / 25mm 1
10
11 Main Frame
12 3030, 440mm, both ends tapped HFSB6-3030-440-TPW 2
13 3060, 410mm, both ends tapped HFSB6-3060-410-TPW 2
14 3060, 295mm, both ends tapped, counterbores HFSB6-3060-295-TPW-Z8-YA15-YB45-YC140-YD170 2
15 3060, 410mm, both ends tapped, counterbores HFSB6-3060-410-TPW-Z8-YA120-YB290 2
16 3060, 500mm, both ends tapped, counterbores HFSB6-3060-500-TPW-Z8-XA120-XB150-YA15-YB485 1
17 3060, 500mm, both ends tapped, counterbores HFSB6-3060-500-TPW-Z8-XA350-XB380-YA15-YB485 1
18 2020, 235mm, both ends tapped, wrench access holes HFSB5-2020-235-TPW-Z6-YA50-YB75-YC205-YD230 2
19
20 Working Enclosure Frame
21 2020, 190mm, both ends tapped HFSB5-2020-190-TPW 2
22 2020, 265mm, both ends tapped HFSB5-2020-265-TPW 4
23 2020, 469mm, both ends tapped, wrench access holes HFSB5-2020-469-TPW-LCP-RCP 2
24
25 Frame Electronics Enclosure
26 2020, 380mm, both ends tapped HFSB5-2020-380-TPW 2
27 2020, 380mm, both ends tapped, wrench access holes HFSB5-2020-380-TPW-AH20-BH90-CH190-DH360 2
28 2020, 290mm, both ends tapped HFSB5-2020-290-TPW 2
29 2020, 290mm, both ends tapped, wrench access hole HFSB5-2020-290-TPW-AH20 2
30 2020, 160mm, both ends tapped, wrench access holes HFSB5-2020-160-TPW-LCP-RCP 4
31
32 Linear Rails
33 MGN15C LINEAR GUIDE RAIL, 200mm MGN15, 200mm length, dual compact carriage 2
34 MGN15H LINEAR GUIDE RAIL, 400mm MGN15, 400mm length, dual carriage 4
35
36 Motion Components
37 SFU1204 ball screw, 250mm Assembly including BK10 and DSG12H (BF10 not used) 1
38 SFU1204 ball screw, 400mm Complete assembly including BK10, BF10, and DSG12H 2
39 Motor drive pulley HTD-3M 9mm width, 20 tooth, 5mm or 6.35mm bore (per motor) 3
40 Ball screw drive pulley HTD-3M 9mm width, 20 tooth, 8mm bore 3
41 X,Y drive belts HTD-3M 9mm width, closed loop, 189mm long 2
42 Z drive belt HTD-3M 9mm width, closed loop, 288mm long 1
43 NEMA23 motor, up to 117mm length LDO 57STH86-3004A 3
44
45 Machined Parts (see other tab)
46 X Carriage Plate [mp-a]_x_carriage_plate 1
47 X Ballscrew Nut Spacer [mp-a]_x_nut_block_spacer 1
48 Y Ballscrew Front Mount [mp-a]_y_ballscrew_mount_front 1
49 Y Ballscrew Rear Mount [mp-a]_y_ballscrew_mount_rear 1
50 Y Carriage Spacer [mp-a]_y_carriage_block 2
51 Y Ballscrew Nut Spacer [mp-a]_y_nut_block_spacer 1
52 SELECT: Z Carriage Plate (50mm spindle mount) [mp-a]_z_carriage_plate_M6_70x20 1
53 SELECT: Z Carriage Plate (65mm spindle mount) [mp-a]_z_carriage_plate_M8_99x25 1
54 SELECT: Z Carriage Plate (80mm spindle mount) [mp-a]_z_carriage_plate_M8_80x30 1
55 SELECT: Z Carriage Plate (blank, to be customized) [mp-a]_z_carriage_plate_blank 1
56
57 Panels (see other tab)
58 Opaque Frame Panels Aluminum or Steel 3mm (1/8")
59 [sp-o]_frame_bottom_panel] (470x500) 1
60 [sp-o]_gantry_back_panel (468x294) 1
61 [sp-o]_gantry_front_brace (168x180) 2
62 [sp-o]_gantry_side_brace_panel_left (354x135) 1
63 [sp-o]_gantry_side_brace_panel_right (354x500) 1
64 Clear Working Enclosure Panels Polycarbonate 4.5mm or 5mm (3/16")
65 [sp-c]_working_enclosure_panel_back_top (468x35) 1
66 [sp-c]_working_enclosure_panel_front_side (348x305) 1
67 [sp-c]_working_enclosure_panel_front_top (468x210) 1
68 [sp-c]_working_enclosure_panel_middle (468x305) 2
69 Opaque Electronics Enclosure Panels ABS / PC / nylon 3mm (1/8")
70 [ep-o]_frame_enclosure_panel_back (329x159) 1
71 [ep-o]_frame_enclosure_panel_bottom (419x159) 1
72 [ep-o]_frame_enclosure_panel_front (329x159) 1
73 [ep-o]_frame_enclosure_panel_top (419x159) 1
74 Smoked Electronics Enclosure Panels Smoked Acrylic 3mm (1/8")
75 [ep-c]_frame_enclosure_panel_side (380x302) 1
76
77 Work Table Options
78 Option 1: T-Slot table
79 T-Slot single sided extrusions HFSQN4-15100-300 - cheaper option 2
80
81 Option 2: Machined table
82 SMW 340x230 Grid Plate Recommended upgrade - special order 1
83
84 Spindle Options
85 Option 1: AC VFD (strongly preferred)
86 G-Penny 1.5kw 24k RPM ER16 spindle with H100 VFD Package 1
87 65mm Spindle clamp with 80x30 bolt pattern G-Penny provided clamp does not fit 1
88 Meanwell LRS-350-48 Stepper motor power supply 1
89 18 AWG (0.75mm^2), 3 core, braided shield, high flex VFD cable Spindle cable is not provided 2
90
91 Option 2: DC brushless (discouraged but possible)
92 500W Brushless ER16 (or ER11) Spindle Commonly bought as package 1
93 Meanwell SE-600-48 <included in package> (dual purpose, spindle + stepper motors) 1
94 Spindle Clamp <included in package> 1
95 WS55-220 <included in package> 1
96
97 Electronics
98 60mm Axial Fan, 24V 1
99 DIN Rail, 350mm 1
100 DIN Rail, 100mm 1
101 Drag Chain 15x15 2-bolt end connectors 1
102 E-Stop Button 22mm through-hole, 1NO1NC 1
103 PowerCON panel connector Neutrik NAC3MPXXA 1
104 PowerCON power cable One end Neutrik NAC3FXXA, other end local mains connector 1
105 24V, 30W power supply Meanwell IRM-30-24ST 1
106 5V, 30W power supply Meanwell IRM-30-5ST 1
107 Inductive end stop PL-08N or equivalent 3
108 TA35 rocker circuit breaker, 15A Schurter TA35-CBDWF150C0 1
109 Mini contactor, DIN mounted, 120V or 240V coil voltage Weg CWC025-00-30V18 (120V), CWC016-01-30V24 (230V) 1
110 Sexbolt endstop PCB with included KW10 Part of sexbolt endstop kit 1
111 Daylight on a matchstick 1
112 Flat button, M12 or M16 diameter, with nut Preferably one each in red, green, and yellow (or white) 3
113 KW10 microswitch Used for door safety switch 2
114 Wago 5-conductor 220-415 7
115 3D probe - OPTIONAL Must be normal open 1
116 Above table tool setter - OPTIONAL 1
117 Wire 20awg PTFE, 2m 1
118 24awg PTFE, 4m 1
119 14awg PVC, 1m 1
120
121 Controller Configuration
122 Option 1: Expatria FlexiHAL + external drivers
123 Expatria FlexiHAL control board 1
124 DM542T stepper motor controller 3
125
126 Option 2: BTT Scylla
127 BTT Scylla CNC control board Motor drivers are included 1
128
129 Local Management Computer
130 Raspberry Pi 4+ or better 1
131 10.1" touchscreen with VESA 75 mount 1280x800 minimum, HD (1920x1080) preferred 1
132 USB-A to USB-C cable 1
133 USB-C to bare wire power cable Supplemental power for display 1
134 Micro-HDMI to HDMI cable, 0.5m-1m long Pi to touchscreen with no adapters 1
135 180 angle USB-C adapter 2
136 180 angle HDMI adapter 1
137 USB-C keystone 1
138 USB-C cable, 0.5m internal cable for keystone 1
139 Wireless mini-keyboard - OPTIONAL Logitech K400 or similar 1
140
141 Hardware
142 Rubber feet, 20mm diameter GOM-04 6
143 M3 Threaded Insert, Voron spec 38
144 M3 2020 T-Nut 2
145 M3 3030 T-Nut 60
146 M5 2020 T-Nut 115
147 M5 3030 T-Nut 43
148 M6 3030 T-Nut 82
149 M3 Washer 2
150 M4 Washer 12
151 M5 Washer 19
152 M6 Washer 5
153 M8 Washer 4
154 M3 Hex Nut 3
155 M4 Hex Nut 10
156 M5 Hex Nut 21
157 M6 Hex Nut 8
158 M8 Hex Nut 1
159 M5x20 sexbolt / chicago bolt Part of sexbolt endstop kit 1
160 M2x10 Self-tapping Screw 14
161 M3x8 FHCS 7
162 M3x10 FHCS 2
163 M3x10 BHCS 8
164 M4x6 BHCS 8
165 M4x14 BHCS 18
166 M5x8 BHCS 39
167 M5x10 BHCS 79
168 M5x12 BHCS 13
169 M5x16 BHCS 34
170 M5x40 BHCS 1
171 M6x10 BHCS 85
172 M6x16 BHCS 8
173 M8x10 BHCS 5
174 M8x16 BHCS 4
175 M3x8 SHCS 9
176 M3x10 SHCS 54
177 M3x12 SHCS 65
178 M3x20 SHCS 13
179 M3x25 SHCS 6
180 M3x50 SHCS 1
181 M4x6 SHCS Part of sexbolt endstop kit 1
182 M4x16 SHCS 8
183 M5x10 SHCS 9
184 M5x12 SHCS 22
185 M5x16 SHCS 9
186 M5x20 SHCS 18
187 M5x25 SHCS 6
188 M5x30 SHCS 10
189 M5x60 SHCS 2
190 M6x35 SHCS 11
191 M6x40 SHCS 6
192 M6x65 SHCS Optional, For 50mm spindle mount 4
193 M8x40 SHCS 20
194 M8x70 SHCS 8
195 M8x90 SHCS Optional, For 80mm spindle mount 4
196 M6x100 threaded rod 1
197 Precision shim tape, 0.1mm (0.004”) thick, <10mm wide 1
198 Accordion cover 15mmx300mm Fabric (rubber infused) is preferred over plastic for flexibility. 2
199 Loctite 242 or equivalent 1
200 2mm x 100mm (4") zip ties 50
201 2020 extrusion slot cover, 1m section 3
202 3030 extrusion slot cover, 1m section 12
203 MGN12 rail plugs Used for X and Z rails only 50
204
205 Tools for drilling extrusion bed Only needed if buying raw extrusion bed parts
206 1/8" / 3mm drill bit 1
207 3/16 / 5mm drill bit 1
208
209 Tools for drilling and preparing extrusions and panels Only needed if buying raw extrusions and panels
210 9/64" / 3.5mm drill bit 1
211 7/32" / 5.5mm drill bit 1
212 21/64" / 8.5mm drill bit 1
213 M8 counterbore tool 1
214 9/16" endmill with 1/2" shank Only if M8 counterbore is unavailable
215 M3 tap 1
216 M5 tap 1
217 M8 tap 1
218 Tap handle (if not already owned) 1
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