# Voron Cascade BOM and Tools ### BOM | Section / Item | Part Number | Quantity | | --- | --- | --- | | Required Tools | | | | 600mm (24”) straight edge or level (ruler if no other choice) | | 1 | | 300mm (12”) metal machinist scale | Both inch and metric scales | 1 | | 150mm (6”) calipers, preferably digital | 200mm / 8" as upgrade | 1 | | Dial indicator (metric or imperial) with mag base & arm | 25mm / 1" travel | 1 | | 75mm (3”) machinist square, also 150mm (6”) if available. | Set of 4 | 1 | | 123 blocks | with holes | 2 | | Step drill up to 1" / 25mm | | 1 | | | | | | Main Frame | | | | 3030, 440mm, both ends tapped | HFSB6-3030-440-TPW | 2 | | 3060, 410mm, both ends tapped | HFSB6-3060-410-TPW | 2 | | 3060, 295mm, both ends tapped, counterbores | HFSB6-3060-295-TPW-Z8-YA15-YB45-YC140-YD170 | 2 | | 3060, 410mm, both ends tapped, counterbores | HFSB6-3060-410-TPW-Z8-YA120-YB290 | 2 | | 3060, 500mm, both ends tapped, counterbores | HFSB6-3060-500-TPW-Z8-XA120-XB150-YA15-YB485 | 1 | | 3060, 500mm, both ends tapped, counterbores | HFSB6-3060-500-TPW-Z8-XA350-XB380-YA15-YB485 | 1 | | L-bracket for 3030 | HBLFSB6 | 28 | | Blind joint screw for 30 series | HSB6 | 20 | | | | | | Fasteners | | | | Hammer Head T-nut, M3 | | 24 | | Hammer Head T-nut, M4 | | 36 | | Hammer Head T-nut, M5 | | 250 | | Hammer Head T-nut, M6 | | 110 | | Hammer Head T-nut, M8 | | 40 | | Pre-load T-nut, M3 | | 50 | | Pre-load T-nut, M5 | | 50 | | Post-assembly T-slot nut (drop-in), M3 | | 50 | | Post-assembly T-slot nut (drop-in), M5 | | 20 | | M3 Heatset Insert | 5mm OD, 4mm Length | 45 | | M4 Heatset Insert | 6mm OD, 8mm Length | 12 | | Sexbolt / Binding Post | Part of sexbolt endstop kit | 1 | | M2x10 Self-tapping Screw | | 14 | | M3x8 FHCS | | 7 | | M3x10 FHCS | | 2 | | M3x10 BHCS | | 8 | | M4x6 BHCS | | 8 | | M4x14 BHCS | | 18 | | M5x8 BHCS | | 39 | | M5x10 BHCS | | 79 | | M5x12 BHCS | | 13 | | M5x16 BHCS | | 34 | | M5x40 BHCS | | 1 | | M6x10 BHCS | | 85 | | M6x16 BHCS | | 8 | | M8x10 BHCS | | 5 | | M8x16 BHCS | | 4 | | M3x8 SHCS | | 9 | | M3x10 SHCS | | 54 | | M3x12 SHCS | | 65 | | M3x20 SHCS | | 13 | | M3x25 SHCS | | 6 | | M3x50 SHCS | | 1 | | M4x6 SHCS | Part of sexbolt endstop kit | 1 | | M4x16 SHCS | | 8 | | M5x10 SHCS | | 9 | | M5x12 SHCS | | 22 | | M5x16 SHCS | | 9 | | M5x20 SHCS | | 18 | | M5x25 SHCS | | 6 | | M5x30 SHCS | | 10 | | M5x60 SHCS | | 2 | | M6x35 SHCS | | 11 | | M6x40 SHCS | | 6 | | M6x65 SHCS | Optional, For 50mm spindle mount | 4 | | M8x40 SHCS | | 20 | | M8x70 SHCS | | 2 | | M3 Washer | | 4 | | M4 Washer | | 12 | | M5 Washer | | 27 | | M6 Washer | | 20 | | M8 Washer | | 26 | | M3 Shim | 3x6x0.5mm | 10 | | M5 Shim | 5x10x1mm | 24 | | M8 Shim | 8x12x1mm | 24 | | M5 Nylon Locking Nut | | 2 | | | | | | Motion | | | | SFU1204 Ballscrew, 350mm | Length is total, including end machining | 2 | | SFU1204 Ballscrew, 400mm | Length is total, including end machining | 1 | | MGN12H Linear Rail, 400mm | | 4 | | MGN12H Linear Rail, 300mm | | 2 | | MGN9H Linear Rail, 200mm | | 1 | | BK10 / BF10 Bearing Blocks | Match ballscrew diameter | 3 | | Flexible Coupler, 8mm to 10mm | For Z-axis motor to ballscrew | 1 | | Rigid Coupler, 8mm to 10mm | For Y-axis motor to ballscrew | 2 | | GT2 Open Belt, 6mm width | | 3m | | GT2 Pulley, 20T, 5mm bore | | 4 | | GT2 Pulley, 20T, 8mm bore | | 2 | | GT2 Idler, 20T, 5mm bore, Toothed | | 2 | | GT2 Idler, 20T, 5mm bore, Smooth | | 4 | | F695-2RS Bearing | | 12 | | 625-2RS Bearing | | 4 | | 608-2RS Bearing | | 4 | | | | | | Electronics | | | | NEMA 23 Stepper Motor | 2.0Nm - 3.0Nm recommended | 3 | | NEMA 17 Stepper Motor | 48mm length recommended | 1 | | Stepper Driver | DM542 or similar for NEMA 23 | 3 | | Stepper Driver | TMC2209 or similar for NEMA 17 | 1 | | Controller Board | Octopus, Spider, or similar | 1 | | Raspberry Pi | Pi 3B+ or Pi 4 | 1 | | 24V Power Supply | 350W - 600W | 1 | | 5V Power Supply | 10W - 25W | 1 | | Inductive Proximity Sensor | LJ12A3-4-Z/BX or similar | 1 | | Microswitch Endstop | KW11-3Z or similar | 3 | | 60mm Fan, 24V | For electronics cooling | 2 | | IEC Power Socket | With switch and fuse | 1 | | | | | | Spindle System | | | | 1.5kW or 2.2kW Air/Water Cooled Spindle | 65mm or 80mm diameter | 1 | | Variable Frequency Drive (VFD) | Matching spindle power | 1 | | Spindle Mount | 65mm or 80mm to match spindle | 1 | | ER11 or ER20 Collet Set | | 1 | ### Printed & Machined Parts | Category | Name | Count | Color | Material | Notes | Unnamed: 6 | | --- | --- | --- | --- | --- | --- | --- | | Tools and Guides - Frame Drilling | [pp-p]_drill_jig_frame_base_corners | 1 | N/A | PLA | Only needed if self drilling frame | [pp-p] for printed part, primary color | | | [pp-p]_drill_jig_frame_base_gantry | 1 | N/A | PLA | Only needed if self drilling frame | [pp-s] for printed part, secondary color | | | [pp-p]_drill_jig_frame_base_rails | 1 | N/A | PLA | Only needed if self drilling frame | [pp-c] for printed part, clear PETG | | | [pp-p]_drill_jig_gantry_frame_left | 1 | N/A | PLA | Only needed if self drilling frame | [mp-a] for a machined part, aluminum | | | [pp-p]_drill_jig_gantry_frame_right | 1 | N/A | PLA | Only needed if self drilling frame | [sp-o] for an opaque panel, structural / safety | | | | | | | | [sp-c] for a clear panel, structural / safety | | Tools and Guides - Panel Drilling | [pp-p]_drill_template_60mm_fan | 1 | N/A | PLA | Only needed if self cutting panels | [ep-o] for an opaque panel used for an enclosure, non-structural | | | [pp-p]_drill_template_60mm_fan_with_keystones | 1 | N/A | PLA | Only needed if self cutting panels | [ep-c] for a clear panel used for an enclosure, non-structural | | | [pp-p]_drill_template_iec_socket | 1 | N/A | PLA | Only needed if self cutting panels | | | | [pp-p]_drill_template_panel_mounting | 1 | N/A | PLA | Only needed if self cutting panels | | | | | | | | | | | Core Frame and Drive | [pp-p]_corner_bracket_left_front | 1 | Primary | ABS / ASA | | | | | [pp-p]_corner_bracket_left_rear | 1 | Primary | ABS / ASA | | | | | [pp-p]_corner_bracket_right_front | 1 | Primary | ABS / ASA | | | | | [pp-p]_corner_bracket_right_rear | 1 | Primary | ABS / ASA | | | | | [pp-p]_y_motor_mount_left | 1 | Primary | ABS / ASA | | | | | [pp-p]_y_motor_mount_right | 1 | Primary | ABS / ASA | | | | | [pp-p]_z_motor_mount | 1 | Primary | ABS / ASA | | | | | [pp-s]_y_ballscrew_mount_front | 1 | Secondary | ABS / ASA | | | | | [pp-s]_y_ballscrew_mount_rear | 1 | Secondary | ABS / ASA | | | | | [pp-s]_z_ballscrew_mount_bottom | 1 | Secondary | ABS / ASA | | | | | [pp-s]_z_ballscrew_mount_top | 1 | Secondary | ABS / ASA | | | | | | | | | | | | Gantry and Z-Axis | [pp-p]_x_axis_end_left | 1 | Primary | ABS / ASA | | | | | [pp-p]_x_axis_end_right | 1 | Primary | ABS / ASA | | | | | [pp-p]_z_carriage_main | 1 | Primary | ABS / ASA | | | | | [pp-s]_x_motor_mount | 1 | Secondary | ABS / ASA | | | | | [pp-s]_z_nut_block | 1 | Secondary | ABS / ASA | | | | | | | | | | | | Cable Management | [pp-p]_cable_chain_anchor_gantry | 1 | Primary | ABS / ASA | | | | | [pp-p]_cable_chain_anchor_frame | 1 | Primary | ABS / ASA | | | | | [pp-p]_cable_clip_3030 | 10 | Primary | ABS / ASA | | | | | | | | | | | | Aluminum Parts | [mp-a]_y_ballscrew_mount_front | 1 | N/A | aluminum | | | | | [mp-a]_y_ballscrew_mount_rear | 1 | N/A | aluminum | | | | | [mp-a]_y_carriage_block | 2 | N/A | aluminum | | | | | [mp-a]_y_nut_block_spacer | 1 | N/A | aluminum | | | | | [mp-a]_z_carriage_plate_M6_70x20 | 1 | N/A | aluminum | choose one based on spindle mount | | | | [mp-a]_z_carriage_plate_M8_99x25 | 1 | N/A | aluminum | choose one based on spindle mount | | | | [mp-a]_z_carriage_plate_M8_80x30 | 1 | N/A | aluminum | choose one based on spindle mount | | | | [mp-a]_z_carriage_plate_blank | 1 | N/A | aluminum | choose one based on spindle mount | | | | | | | | | | | Panels - Laser or by hand | | | | | | | | Core Frame and Drive | [sp-o]_frame_bottom_panel | 1 | | steel / aluminum | 3mm | | | | [sp-o]_gantry_back_panel | 1 | | steel / aluminum | 3mm | | | | [sp-o]_gantry_front_brace | 2 | | steel / aluminum | 3mm | | | | [sp-o]_gantry_side_brace_panel_left | 1 | | steel / aluminum | 3mm | | | | [sp-o]_gantry_side_brace_panel_right | 1 | | steel / aluminum | 3mm | | | | | | | | | | | Workspace Enclosure | [sp-c]_working_enclosure_panel_back | 1 | | polycarbonate | 3mm - 6mm | | | | [sp-c]_working_enclosure_panel_front | 1 | | polycarbonate | 3mm - 6mm | | | | [sp-c]_working_enclosure_panel_left | 1 | | polycarbonate | 3mm - 6mm | | | | [sp-c]_working_enclosure_panel_right | 1 | | polycarbonate | 3mm - 6mm | | | | [sp-c]_working_enclosure_panel_top | 1 | | polycarbonate | 3mm - 6mm | | ### Recommended Tools | Measuring & Setup Tools | Notes | Quantity | Link | | --- | --- | --- | --- | | 25mm or 1" micrometer | | 1 | | | Scribe with carbide tip | | 1 | | | Feeler gauge set | | 1 | https://www.aliexpress.com/item/1005005899956007.html | | Edge finder, 1/4" or 3/8" shank | | 1 | | | Tape measure | | 1 | | | Combination wrench set | Both inch and metric | 1 | | | Hex key set | Both inch and metric | 1 | | | Deadblow hammer | | 1 | | | Deburring tool set | | 1 | | | File set | | 1 | | | Machinist reference | | 1 | | | | | | | | Workholding and Cutting | | | | | Low profile vise | | 1 | | | 1/8" flat bottom single flute endmills, carbide and HSS | expect to break them | 4 | | | 1/8" flat bottom 2-flute endmills, HSS | | 2 | | | 1/8" ball end endmills | | 2 | | | 1/4" flat bottom 2 or 3 flute endmill, HSS or Carbide | | 1 | | | V-bit for engraving | 60 or 90 degree | 1 | | | Center drill set | | 1 | | | Drill bit set | 1mm to 10mm by 0.5mm increments | 1 | | | Tap and die set | M3, M4, M5, M6, M8 | 1 | | | WD-40 or similar | Cutting fluid for aluminum | 1 | | | | | | | | Safety and Miscellaneous | | | | | Safety glasses | | 1 | | | Ear protection | | 1 | | | Dust mask or respirator | | 1 | | | Shop vacuum | | 1 | | | Brush for cleaning chips | | 1 | | Gemini is AI and can make mistakes.