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voron-cascade/BOM.md
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2026-04-22 00:48:11 -04:00

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Table of Contents

BOM

Required Tools

Section / Item Part Number Quantity
600mm (24”) straight edge or level (ruler if no other choice) 1
300mm (12”) metal machinist scale Both inch and metric scales 1
150mm (6”) calipers, preferably digital 200mm / 8" as upgrade 1
Dial indicator (metric or imperial) with mag base & arm 25mm / 1" travel 1
75mm (3”) machinist square, also 150mm (6”) if available. Set of 4 1
123 blocks with holes 2
Step drill up to 1" / 25mm 1

Main Frame

Section / Item Part Number Quantity
3030, 440mm, both ends tapped HFSB6-3030-440-TPW 2
3060, 410mm, both ends tapped HFSB6-3060-410-TPW 2
3060, 295mm, both ends tapped, counterbores HFSB6-3060-295-TPW-Z8-YA15-YB45-YC140-YD170 2
3060, 410mm, both ends tapped, counterbores HFSB6-3060-410-TPW-Z8-YA120-YB290 2
3060, 500mm, both ends tapped, counterbores HFSB6-3060-500-TPW-Z8-XA120-XB150-YA15-YB485 1
3060, 500mm, both ends tapped, counterbores HFSB6-3060-500-TPW-Z8-XA350-XB380-YA15-YB485 1
2020, 235mm, both ends tapped, wrench access holes HFSB5-2020-235-TPW-Z6-YA50-YB75-YC205-YD230 2

Working Enclosure Frame

Section / Item Part Number Quantity
2020, 190mm, both ends tapped HFSB5-2020-190-TPW 2
2020, 265mm, both ends tapped HFSB5-2020-265-TPW 4
2020, 469mm, both ends tapped, wrench access holes HFSB5-2020-469-TPW-LCP-RCP 2

Frame Electronics Enclosure

Section / Item Part Number Quantity
2020, 380mm, both ends tapped HFSB5-2020-380-TPW 2
2020, 380mm, both ends tapped, wrench access holes HFSB5-2020-380-TPW-AH20-BH90-CH190-DH360 2
2020, 290mm, both ends tapped HFSB5-2020-290-TPW 2
2020, 290mm, both ends tapped, wrench access hole HFSB5-2020-290-TPW-AH20 2
2020, 160mm, both ends tapped, wrench access holes HFSB5-2020-160-TPW-LCP-RCP 4

Linear Rails

Section / Item Part Number Quantity
MGN15C LINEAR GUIDE RAIL, 200mm MGN15, 200mm length, dual compact carriage 2
MGN15H LINEAR GUIDE RAIL, 400mm MGN15, 400mm length, dual carriage 4

Motion Components

Section / Item Part Number Quantity
SFU1204 ball screw, 250mm Assembly including BK10 and DSG12H (BF10 not used) 1
SFU1204 ball screw, 400mm Complete assembly including BK10, BF10, and DSG12H 2
Motor drive pulley HTD-3M 9mm width, 20 tooth, 5mm or 6.35mm bore (per motor) 3
Ball screw drive pulley HTD-3M 9mm width, 20 tooth, 8mm bore 3
X,Y drive belts HTD-3M 9mm width, closed loop, 189mm long 2
Z drive belt HTD-3M 9mm width, closed loop, 288mm long 1
NEMA23 motor, up to 117mm length LDO 57STH86-3004A 3

Machined Parts (see other tab)

Section / Item Part Number Quantity
X Carriage Plate x_carriage_plate 1
X Ballscrew Nut Spacer x_nut_block_spacer 1
Y Ballscrew Front Mount y_ballscrew_mount_front 1
Y Ballscrew Rear Mount y_ballscrew_mount_rear 1
Y Carriage Spacer y_carriage_block 2
Y Ballscrew Nut Spacer y_nut_block_spacer 1
SELECT: Z Carriage Plate (50mm spindle mount) z_carriage_plate_M6_70x20 1
SELECT: Z Carriage Plate (65mm spindle mount) z_carriage_plate_M8_99x25 1
SELECT: Z Carriage Plate (80mm spindle mount) z_carriage_plate_M8_80x30 1
SELECT: Z Carriage Plate (blank, to be customized) z_carriage_plate_blank 1

Panels (see other tab)

Section / Item Part Number Quantity
Opaque Frame Panels Aluminum or Steel 3mm (1/8")
frame_bottom_panel] (470x500) 1
gantry_back_panel (468x294) 1
gantry_front_brace (168x180) 2
gantry_side_brace_panel_left (354x135) 1
gantry_side_brace_panel_right (354x500) 1
Clear Working Enclosure Panels Polycarbonate 4.5mm or 5mm (3/16")
working_enclosure_panel_back_top (468x35) 1
working_enclosure_panel_front_side (348x305) 1
working_enclosure_panel_front_top (468x210) 1
working_enclosure_panel_middle (468x305) 2
Opaque Electronics Enclosure Panels ABS / PC / nylon 3mm (1/8")
frame_enclosure_panel_back (329x159) 1
frame_enclosure_panel_bottom (419x159) 1
frame_enclosure_panel_front (329x159) 1
frame_enclosure_panel_top (419x159) 1
Smoked Electronics Enclosure Panels Smoked Acrylic 3mm (1/8")
frame_enclosure_panel_side (380x302) 1

Work Table Options

Option 1: T-Slot table

Section / Item Part Number Quantity
T-Slot single sided extrusions HFSQN4-15100-300 - cheaper option 2

Option 2: Machined table

Section / Item Part Number Quantity
SMW 340x230 Grid Plate Recommended upgrade - special order 1

Spindle Options

Option 1: AC VFD (strongly preferred)

Section / Item Part Number Quantity
G-Penny 1.5kw 24k RPM ER16 spindle with H100 VFD Package 1
65mm Spindle clamp with 80x30 bolt pattern G-Penny provided clamp does not fit 1
Meanwell LRS-350-48 Stepper motor power supply 1
18 AWG (0.75mm^2), 3 core, braided shield, high flex VFD cable Spindle cable is not provided 2

Option 2: DC brushless (discouraged but possible)

Section / Item Part Number Quantity
500W Brushless ER16 (or ER11) Spindle Commonly bought as package 1
Meanwell SE-600-48 (dual purpose, spindle + stepper motors) 1
Spindle Clamp 1
WS55-220 1

Electronics

Section / Item Part Number Quantity
60mm Axial Fan, 24V 1
DIN Rail, 350mm 1
DIN Rail, 100mm 1
Drag Chain 15x15 2-bolt end connectors 1
E-Stop Button 22mm through-hole, 1NO1NC 1
PowerCON panel connector Neutrik NAC3MPXXA 1
PowerCON power cable One end Neutrik NAC3FXXA, other end local mains connector 1
24V, 30W power supply Meanwell IRM-30-24ST 1
5V, 30W power supply Meanwell IRM-30-5ST 1
Inductive end stop PL-08N or equivalent 3
TA35 rocker circuit breaker, 15A Schurter TA35-CBDWF150C0 1
Mini contactor, DIN mounted, 120V or 240V coil voltage Weg CWC025-00-30V18 (120V), CWC016-01-30V24 (230V) 1
Sexbolt endstop PCB with included KW10 Part of sexbolt endstop kit 1
Daylight on a matchstick 1
Flat button, M12 or M16 diameter, with nut Preferably one each in red, green, and yellow (or white) 3
KW10 microswitch Used for door safety switch 2
Wago 5-conductor 220-415 7
3D probe - OPTIONAL Must be normal open 1
Above table tool setter - OPTIONAL 1
Wire 20awg PTFE, 2m 1
24awg PTFE, 4m 1
14awg PVC, 1m 1

Controller Configuration

Option 1: Expatria FlexiHAL + external drivers

Section / Item Part Number Quantity
Expatria FlexiHAL control board 1
DM542T stepper motor controller 3

Option 2: BTT Scylla

Section / Item Part Number Quantity
BTT Scylla CNC control board Motor drivers are included 1

Local Management Computer

Section / Item Part Number Quantity
Raspberry Pi 4+ or better 1
10.1" touchscreen with VESA 75 mount 1280x800 minimum, HD (1920x1080) preferred 1
USB-A to USB-C cable 1
USB-C to bare wire power cable Supplemental power for display 1
Micro-HDMI to HDMI cable, 0.5m-1m long Pi to touchscreen with no adapters 1
180 angle USB-C adapter 2
180 angle HDMI adapter 1
USB-C keystone 1
USB-C cable, 0.5m internal cable for keystone 1
Wireless mini-keyboard - OPTIONAL Logitech K400 or similar 1

Hardware

Section / Item Part Number Quantity
Rubber feet, 20mm diameter GOM-04 6
M3 Threaded Insert, Voron spec 38
M3 2020 T-Nut 2
M3 3030 T-Nut 60
M5 2020 T-Nut 115
M5 3030 T-Nut 43
M6 3030 T-Nut 82
M3 Washer 2
M4 Washer 12
M5 Washer 19
M6 Washer 5
M8 Washer 4
M3 Hex Nut 3
M4 Hex Nut 10
M5 Hex Nut 21
M6 Hex Nut 8
M8 Hex Nut 1
M5x20 sexbolt / chicago bolt Part of sexbolt endstop kit 1
M2x10 Self-tapping Screw 14
M3x8 FHCS 7
M3x10 FHCS 2
M3x10 BHCS 8
M4x6 BHCS 8
M4x14 BHCS 18
M5x8 BHCS 39
M5x10 BHCS 79
M5x12 BHCS 13
M5x16 BHCS 34
M5x40 BHCS 1
M6x10 BHCS 85
M6x16 BHCS 8
M8x10 BHCS 5
M8x16 BHCS 4
M3x8 SHCS 9
M3x10 SHCS 54
M3x12 SHCS 65
M3x20 SHCS 13
M3x25 SHCS 6
M3x50 SHCS 1
M4x6 SHCS Part of sexbolt endstop kit 1
M4x16 SHCS 8
M5x10 SHCS 9
M5x12 SHCS 22
M5x16 SHCS 9
M5x20 SHCS 18
M5x25 SHCS 6
M5x30 SHCS 10
M5x60 SHCS 2
M6x35 SHCS 11
M6x40 SHCS 6
M6x65 SHCS Optional, For 50mm spindle mount 4
M8x40 SHCS 20
M8x70 SHCS 8
M8x90 SHCS Optional, For 80mm spindle mount 4
M6x100 threaded rod 1
Precision shim tape, 0.1mm (0.004”) thick, <10mm wide 1
Accordion cover 15mmx300mm Fabric (rubber infused) is preferred over plastic for flexibility. 2
Loctite 242 or equivalent 1
2mm x 100mm (4") zip ties 50
2020 extrusion slot cover, 1m section 3
3030 extrusion slot cover, 1m section 12
MGN12 rail plugs Used for X and Z rails only 50
Tools for drilling extrusion bed Only needed if buying raw extrusion bed parts
1/8" / 3mm drill bit 1
3/16 / 5mm drill bit 1
Tools for drilling and preparing extrusions and panels Only needed if buying raw extrusions and panels
9/64" / 3.5mm drill bit 1
7/32" / 5.5mm drill bit 1
21/64" / 8.5mm drill bit 1
M8 counterbore tool 1
9/16" endmill with 1/2" shank Only if M8 counterbore is unavailable
M3 tap 1
M5 tap 1
M8 tap 1
Tap handle (if not already owned) 1

Printed & Machined Parts

Printed Parts

Tools and Guides - Frame Drilling

Name Count Color Material Notes
drill_jig_frame_base_corners 1 N/A PLA Only needed if self drilling frame [pp-p] for printed part, primary color
drill_jig_frame_base_gantry 1 N/A PLA Only needed if self drilling frame [pp-s] for printed part, secondary color
drill_jig_frame_base_rails 1 N/A PLA Only needed if self drilling frame [pp-c] for printed part, clear PETG
drill_jig_gantry_frame_left 1 N/A PLA Only needed if self drilling frame [mp-a] for a machined part, aluminum
drill_jig_gantry_frame_right 1 N/A PLA Only needed if self drilling frame [sp-o] for an opaque panel, structural / safety
[sp-c] for a clear panel, structural / safety

Tools and Guides - Panel Drilling

Name Count Color Material Notes
drill_template_60mm_fan 1 N/A PLA Only needed if self cutting panels [ep-o] for an opaque panel used for an enclosure, non-structural
drill_template_60mm_fan_with_keystones 1 N/A PLA Only needed if self cutting panels [ep-c] for a clear panel used for an enclosure, non-structural
drill_template_display_mount 1 N/A PLA Only needed if self cutting panels
drill_template_power_inlet 1 N/A PLA Only needed if self cutting panels

Tools and Guides - Assembly & Alignment

Name Count Color Material
1204_screw_clamp_A 1 N/A PLA
1204_screw_clamp_B 1 N/A PLA
alignment_guide_2020_mgn15 2 N/A PLA
alignment_guide_3030_mgn15 2 N/A PLA
alignment_guide_3060_mgn15 2 N/A PLA
alignment_tool_x_axis 1 N/A PLA
alignment_tool_y_axis 1 N/A PLA
alignment_tool_y_drive 1 N/A PLA
ballscrew_1204_maint_tool 1 N/A PLA
setup_tool_z 1 N/A PLA
tramming_bar 1 N/A PLA

Core Frame and Drive

Name Count Color Material Notes
x_endstop_mount_long_body 1 accent ABS Choose 1 of 4 (no 3d probe, long sensor)
x_endstop_mount_short_body 1 accent ABS Choose 1 of 4 (no 3d probe, short sensor)
x_endstop_probe_mount_long_body 1 accent ABS Choose 1 of 4 (3d probe, long sensor)
x_endstop_probe_mount_short_body 1 accent ABS Choose 1 of 4 (3d probe, short sensor)
x_endstop_trigger_mount 1 accent ABS
z_carriage_cover_air_mount 1 accent ABS Choose 1 of 2
z_carriage_cover_blank 1 accent ABS Choose 1 of 2
z_drive_belt_guard 1 accent ABS
z_drive_mount 1 accent ABS
z_drive_mount_cover 1 accent ABS
z_endstop_clamp 1 accent ABS
3030_m6_nut_carrier 1 primary ABS
frame_cable_routing_cover 1 primary ABS
frame_endstop_cable_guide 1 primary ABS
gantry_chain_mount 1 primary ABS
rail_stop_20mm 2 primary ABS
sexbolt_debris_shield_extrusion 1 primary ABS Choose 1 of 2
sexbolt_debris_shield_grid 1 primary ABS Choose 1 of 2
tool_setter_cable_guide_OPTIONAL 1 primary ABS Only if using above table tool setter
tool_setter_under_mount_extrusion 1 primary ABS Choose 1 of 2, only for under table tool setter
tool_setter_under_mount_grid 1 primary ABS Choose 1 of 2, only for under table tool setter
x_ballscrew_block_mount 1 primary ABS
x_motor_mount 1 primary ABS
x_spacer_washer_guide 1 primary ABS
y_endstop_mount_long_body 1 primary ABS Choose 1 of 2
y_endstop_mount_short_body 1 primary ABS Choose 1 of 2
y_motor_mount 1 primary ABS
y_motor_tension_block 1 primary ABS

Electrical

Name Count Color Material Notes
air_inlet_cover_hex 1 accent ABS
air_inlet_cover_mount_ring 1 accent ABS
fan_cover_keystone_hex 1 accent ABS
fan_cover_mount_plate 1 accent ABS
keystone_blank 2 accent ABS
daylight_cover 1 clear PETG
DIN Clips 1 primary ABS
IRM-30-XXST_din_mount 2 primary ABS
WAGO_221-415_3x5_2020mount 1 primary ABS
WAGO_221-415_2x5-2020mount 2 primary ABS
cable_mount_20mm 8 primary ABS
flexihal_DIN_mount_pair 1 primary ABS Only if using FlexiHAL controller
scylla_DIN_mount_pair 1 primary ABS Only if using Scylla controller
lrs_350_saddle_mount 2 primary ABS Only if using LRS 350 48V power supply
se_600_mount_A 1 primary ABS Only if using SE600 48V power supply
se_600_mount_B 1 primary ABS Only if using SE600 48V power supply
pi_mount_2020 1 primary ABS
power_inlet_panel_mount_ring 1 primary ABS
power_inlet_panel_powercon 1 primary ABS

Workspace Enclosure

Name Count Color Material
3030_enclosure_panel_clip 6 accent ABS
3060_end_cap_enclosure_panel_clip 4 accent ABS
enclosure_handle 3 primary ABS
working_enclosure_frame_mount_front 1 primary ABS
working_enclosure_rear_mount_left 1 primary ABS
working_enclosure_rear_mount_right 1 primary ABS

Frame Enclosure

Name Count Color Material Notes
frame_enclosure_corner_cap_foot 2 accent ABS
frame_enclosure_corner_cap_plain 2 accent ABS
panel_frame_hook_A 1 accent ABS
panel_frame_hook_B 1 accent ABS
panel_latch_arm_A 1 accent ABS
panel_latch_arm_B 1 accent ABS
panel_latch_corner_mount_A 1 accent ABS
panel_latch_corner_mount_B 1 accent ABS
cable_protection_fitting 1 primary ABS
cable_protection_nut 1 primary ABS
display_mount_landscape_front 1 primary ABS If using display in landscape orientation
display_mount_landscape_rear 1 primary ABS If using display in landscape orientation
display_mount_portrait_front 1 primary ABS If using display in portrait orientation
display_mount_portrait_rear 1 primary ABS If using display in portrait orientation

Trim

Name Count Color Material
3060_end_cap_logo 1 accent ABS
accordion_cover_mount_A 2 primary ABS
accordion_cover_mount_B 2 primary ABS
debris_shield_back_left 1 primary ABS
debris_shield_back_right 1 primary ABS
debris_shield_front_left 1 primary ABS
debris_shield_front_right 1 primary ABS
gantry_front_brace_cover 2 primary ABS
x_drive_debris_cover_left 1 primary ABS
x_drive_debris_cover_right 1 primary ABS

Machined Parts

Core Frame and Drive

Name Count Color Material Notes
x_carriage_plate 1 N/A aluminum
x_nut_block_spacer 1 N/A aluminum
y_ballscrew_mount_front 1 N/A aluminum
y_ballscrew_mount_rear 1 N/A aluminum
y_carriage_block 2 N/A aluminum
y_nut_block_spacer 1 N/A aluminum
z_carriage_plate_M6_70x20 1 N/A aluminum choose one based on spindle mount
z_carriage_plate_M8_99x25 1 N/A aluminum choose one based on spindle mount
z_carriage_plate_M8_80x30 1 N/A aluminum choose one based on spindle mount
z_carriage_plate_blank 1 N/A aluminum choose one based on spindle mount

Panels - Laser or by hand

Core Frame and Drive

Name Count Color Material Notes
frame_bottom_panel 1 steel / aluminum 3mm
gantry_back_panel 1 steel / aluminum 3mm
gantry_front_brace 2 steel / aluminum 3mm
gantry_side_brace_panel_left 1 steel / aluminum 3mm
gantry_side_brace_panel_right 1 steel / aluminum 3mm

Workspace Enclosure

Name Count Color Material Notes
working_enclosure_panel_back_top 1 polycarbonate 5mm
working_enclosure_panel_front_side 1 polycarbonate 5mm
working_enclosure_panel_front_top 1 polycarbonate 5mm
working_enclosure_panel_middle 2 polycarbonate 5mm

Frame Enclosure

Name Count Color Material Notes
frame_enclosure_panel_side 1 acrylic or PC 3mm, smoked or clear

(Must pick frame or printed)

Name Count Color Material Notes
frame_enclosure_panel_back 1 ABS or PC 3mm
frame_enclosure_panel_bottom 1 ABS or PC 3mm
frame_enclosure_panel_front 1 ABS or PC 3mm
frame_enclosure_panel_top 1 ABS or PC 3mm

Recommended Tools

Measuring and Cutting Tools for Those New to Machining

[!WARN] For things that measure and things that cut, you get what you pay for!

Tool Notes Quantity Link
25mm or 1" micrometer 1
Scribe with carbide tip 1
Feeler gauge set 1 https://www.aliexpress.com/item/1005005899956007.html
Edge finder, 1/4" or 3/8" shank 1
Tape measure 1
Combination wrench set Both inch and metric 1
Hex key set Both inch and metric 1
Deadblow hammer 1
Deburring tool set 1
File set 1
Machinist reference 1

Workholding and Cutting

Tool Notes Quantity
Low profile vise 1
1/8" flat bottom single flute endmills, carbide and HSS expect to break them 4
1/8" flat bottom 2-flute endmills, HSS 2
1/8" ball end endmills 2