voron-cascade/BOM.md

Voron Cascade BOM and Tools

BOM

Section / Item	Part Number	Quantity
Required Tools
600mm (24”) straight edge or level (ruler if no other choice)		1
300mm (12”) metal machinist scale	Both inch and metric scales	1
150mm (6”) calipers, preferably digital	200mm / 8" as upgrade	1
Dial indicator (metric or imperial) with mag base & arm	25mm / 1" travel	1
75mm (3”) machinist square, also 150mm (6”) if available.	Set of 4	1
123 blocks	with holes	2
Step drill up to 1" / 25mm		1
Main Frame
3030, 440mm, both ends tapped	HFSB6-3030-440-TPW	2
3060, 410mm, both ends tapped	HFSB6-3060-410-TPW	2
3060, 295mm, both ends tapped, counterbores	HFSB6-3060-295-TPW-Z8-YA15-YB45-YC140-YD170	2
3060, 410mm, both ends tapped, counterbores	HFSB6-3060-410-TPW-Z8-YA120-YB290	2
3060, 500mm, both ends tapped, counterbores	HFSB6-3060-500-TPW-Z8-XA120-XB150-YA15-YB485	1
3060, 500mm, both ends tapped, counterbores	HFSB6-3060-500-TPW-Z8-XA350-XB380-YA15-YB485	1
L-bracket for 3030	HBLFSB6	28
Blind joint screw for 30 series	HSB6	20
Fasteners
Hammer Head T-nut, M3		24
Hammer Head T-nut, M4		36
Hammer Head T-nut, M5		250
Hammer Head T-nut, M6		110
Hammer Head T-nut, M8		40
Pre-load T-nut, M3		50
Pre-load T-nut, M5		50
Post-assembly T-slot nut (drop-in), M3		50
Post-assembly T-slot nut (drop-in), M5		20
M3 Heatset Insert	5mm OD, 4mm Length	45
M4 Heatset Insert	6mm OD, 8mm Length	12
Sexbolt / Binding Post	Part of sexbolt endstop kit	1
M2x10 Self-tapping Screw		14
M3x8 FHCS		7
M3x10 FHCS		2
M3x10 BHCS		8
M4x6 BHCS		8
M4x14 BHCS		18
M5x8 BHCS		39
M5x10 BHCS		79
M5x12 BHCS		13
M5x16 BHCS		34
M5x40 BHCS		1
M6x10 BHCS		85
M6x16 BHCS		8
M8x10 BHCS		5
M8x16 BHCS		4
M3x8 SHCS		9
M3x10 SHCS		54
M3x12 SHCS		65
M3x20 SHCS		13
M3x25 SHCS		6
M3x50 SHCS		1
M4x6 SHCS	Part of sexbolt endstop kit	1
M4x16 SHCS		8
M5x10 SHCS		9
M5x12 SHCS		22
M5x16 SHCS		9
M5x20 SHCS		18
M5x25 SHCS		6
M5x30 SHCS		10
M5x60 SHCS		2
M6x35 SHCS		11
M6x40 SHCS		6
M6x65 SHCS	Optional, For 50mm spindle mount	4
M8x40 SHCS		20
M8x70 SHCS		2
M3 Washer		4
M4 Washer		12
M5 Washer		27
M6 Washer		20
M8 Washer		26
M3 Shim	3x6x0.5mm	10
M5 Shim	5x10x1mm	24
M8 Shim	8x12x1mm	24
M5 Nylon Locking Nut		2
Motion
SFU1204 Ballscrew, 350mm	Length is total, including end machining	2
SFU1204 Ballscrew, 400mm	Length is total, including end machining	1
MGN12H Linear Rail, 400mm		4
MGN12H Linear Rail, 300mm		2
MGN9H Linear Rail, 200mm		1
BK10 / BF10 Bearing Blocks	Match ballscrew diameter	3
Flexible Coupler, 8mm to 10mm	For Z-axis motor to ballscrew	1
Rigid Coupler, 8mm to 10mm	For Y-axis motor to ballscrew	2
GT2 Open Belt, 6mm width		3m
GT2 Pulley, 20T, 5mm bore		4
GT2 Pulley, 20T, 8mm bore		2
GT2 Idler, 20T, 5mm bore, Toothed		2
GT2 Idler, 20T, 5mm bore, Smooth		4
F695-2RS Bearing		12
625-2RS Bearing		4
608-2RS Bearing		4
Electronics
NEMA 23 Stepper Motor	2.0Nm - 3.0Nm recommended	3
NEMA 17 Stepper Motor	48mm length recommended	1
Stepper Driver	DM542 or similar for NEMA 23	3
Stepper Driver	TMC2209 or similar for NEMA 17	1
Controller Board	Octopus, Spider, or similar	1
Raspberry Pi	Pi 3B+ or Pi 4	1
24V Power Supply	350W - 600W	1
5V Power Supply	10W - 25W	1
Inductive Proximity Sensor	LJ12A3-4-Z/BX or similar	1
Microswitch Endstop	KW11-3Z or similar	3
60mm Fan, 24V	For electronics cooling	2
IEC Power Socket	With switch and fuse	1
Spindle System
1.5kW or 2.2kW Air/Water Cooled Spindle	65mm or 80mm diameter	1
Variable Frequency Drive (VFD)	Matching spindle power	1
Spindle Mount	65mm or 80mm to match spindle	1
ER11 or ER20 Collet Set		1

Printed & Machined Parts

Category	Name	Count	Color	Material	Notes	Unnamed: 6
Tools and Guides - Frame Drilling	[pp-p]_drill_jig_frame_base_corners	1	N/A	PLA	Only needed if self drilling frame	[pp-p] for printed part, primary color
	[pp-p]_drill_jig_frame_base_gantry	1	N/A	PLA	Only needed if self drilling frame	[pp-s] for printed part, secondary color
	[pp-p]_drill_jig_frame_base_rails	1	N/A	PLA	Only needed if self drilling frame	[pp-c] for printed part, clear PETG
	[pp-p]_drill_jig_gantry_frame_left	1	N/A	PLA	Only needed if self drilling frame	[mp-a] for a machined part, aluminum
	[pp-p]_drill_jig_gantry_frame_right	1	N/A	PLA	Only needed if self drilling frame	[sp-o] for an opaque panel, structural / safety
						[sp-c] for a clear panel, structural / safety
Tools and Guides - Panel Drilling	[pp-p]_drill_template_60mm_fan	1	N/A	PLA	Only needed if self cutting panels	[ep-o] for an opaque panel used for an enclosure, non-structural
	[pp-p]_drill_template_60mm_fan_with_keystones	1	N/A	PLA	Only needed if self cutting panels	[ep-c] for a clear panel used for an enclosure, non-structural
	[pp-p]_drill_template_iec_socket	1	N/A	PLA	Only needed if self cutting panels
	[pp-p]_drill_template_panel_mounting	1	N/A	PLA	Only needed if self cutting panels
Core Frame and Drive	[pp-p]_corner_bracket_left_front	1	Primary	ABS / ASA
	[pp-p]_corner_bracket_left_rear	1	Primary	ABS / ASA
	[pp-p]_corner_bracket_right_front	1	Primary	ABS / ASA
	[pp-p]_corner_bracket_right_rear	1	Primary	ABS / ASA
	[pp-p]_y_motor_mount_left	1	Primary	ABS / ASA
	[pp-p]_y_motor_mount_right	1	Primary	ABS / ASA
	[pp-p]_z_motor_mount	1	Primary	ABS / ASA
	[pp-s]_y_ballscrew_mount_front	1	Secondary	ABS / ASA
	[pp-s]_y_ballscrew_mount_rear	1	Secondary	ABS / ASA
	[pp-s]_z_ballscrew_mount_bottom	1	Secondary	ABS / ASA
	[pp-s]_z_ballscrew_mount_top	1	Secondary	ABS / ASA
Gantry and Z-Axis	[pp-p]_x_axis_end_left	1	Primary	ABS / ASA
	[pp-p]_x_axis_end_right	1	Primary	ABS / ASA
	[pp-p]_z_carriage_main	1	Primary	ABS / ASA
	[pp-s]_x_motor_mount	1	Secondary	ABS / ASA
	[pp-s]_z_nut_block	1	Secondary	ABS / ASA
Cable Management	[pp-p]_cable_chain_anchor_gantry	1	Primary	ABS / ASA
	[pp-p]_cable_chain_anchor_frame	1	Primary	ABS / ASA
	[pp-p]_cable_clip_3030	10	Primary	ABS / ASA
Aluminum Parts	[mp-a]_y_ballscrew_mount_front	1	N/A	aluminum
	[mp-a]_y_ballscrew_mount_rear	1	N/A	aluminum
	[mp-a]_y_carriage_block	2	N/A	aluminum
	[mp-a]_y_nut_block_spacer	1	N/A	aluminum
	[mp-a]_z_carriage_plate_M6_70x20	1	N/A	aluminum	choose one based on spindle mount
	[mp-a]_z_carriage_plate_M8_99x25	1	N/A	aluminum	choose one based on spindle mount
	[mp-a]_z_carriage_plate_M8_80x30	1	N/A	aluminum	choose one based on spindle mount
	[mp-a]_z_carriage_plate_blank	1	N/A	aluminum	choose one based on spindle mount
Panels - Laser or by hand
Core Frame and Drive	[sp-o]_frame_bottom_panel	1		steel / aluminum	3mm
	[sp-o]_gantry_back_panel	1		steel / aluminum	3mm
	[sp-o]_gantry_front_brace	2		steel / aluminum	3mm
	[sp-o]_gantry_side_brace_panel_left	1		steel / aluminum	3mm
	[sp-o]_gantry_side_brace_panel_right	1		steel / aluminum	3mm
Workspace Enclosure	[sp-c]_working_enclosure_panel_back	1		polycarbonate	3mm - 6mm
	[sp-c]_working_enclosure_panel_front	1		polycarbonate	3mm - 6mm
	[sp-c]_working_enclosure_panel_left	1		polycarbonate	3mm - 6mm
	[sp-c]_working_enclosure_panel_right	1		polycarbonate	3mm - 6mm
	[sp-c]_working_enclosure_panel_top	1		polycarbonate	3mm - 6mm

Recommended Tools

Measuring & Setup Tools	Notes	Quantity	Link
25mm or 1" micrometer		1
Scribe with carbide tip		1
Feeler gauge set		1	https://www.aliexpress.com/item/1005005899956007.html
Edge finder, 1/4" or 3/8" shank		1
Tape measure		1
Combination wrench set	Both inch and metric	1
Hex key set	Both inch and metric	1
Deadblow hammer		1
Deburring tool set		1
File set		1
Machinist reference		1
Workholding and Cutting
Low profile vise		1
1/8" flat bottom single flute endmills, carbide and HSS	expect to break them	4
1/8" flat bottom 2-flute endmills, HSS		2
1/8" ball end endmills		2
1/4" flat bottom 2 or 3 flute endmill, HSS or Carbide		1
V-bit for engraving	60 or 90 degree	1
Center drill set		1
Drill bit set	1mm to 10mm by 0.5mm increments	1
Tap and die set	M3, M4, M5, M6, M8	1
WD-40 or similar	Cutting fluid for aluminum	1
Safety and Miscellaneous
Safety glasses		1
Ear protection		1
Dust mask or respirator		1
Shop vacuum		1
Brush for cleaning chips		1

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